Sealey SA09 - User Manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE
WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
p WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are
adhered to when using this equipment.
p WARNING!Disconnect from air supply before changing accessories or servicing.
3 Maintain the sander in good condition (use an authorised service agent).
3 Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
3 Use in a suitable clean and tidy working area, free from unrelated materials and ensure there is adequate
lighting.
3 Before each use check abrasive pads for condition. If worn or damaged replace immediately.
3 Ensure the abrasive pad rating is equal to, or greater than the RPM rating of the sander.
3 Ensure there are no flammable or combustible materials near the work area.
p WARNING! Always wear approved eye or face and hand protection when operating the sander.
3 Use face, dust, or respiratory protection in accordance with COSHH regulations.
3 Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
3 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery, and contain and/or tie back
long hair.
3 Wear appropriate protective clothing and keep hands and body clear of working parts.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 Keep children and unauthorised persons away from the working area.
3 Check moving parts alignment on a regular basis.
3 Ensure workpiece is secure before operating the sander. Never hold a workpiece by hand.
3 Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc.
3 Avoid unintentional starting.
p WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure
70-90psi
3 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and
ensure that all connections are secure.
3 Prolonged exposure to vibration from this sander poses a health risk. It is the operator’s responsibility to
correctly assess the potential hazard and issue guidelines for safe periods of use and offer suitable
protective equipment.
7 DO NOT use the sander for a task it is not designed to perform.
7 DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal
injury.
7 DO NOT use cloth backed sanding pads. Use only appropriate paper adhesive pads, following pad
instructions.
p WARNING! DO NOT sand any materials containing asbestos.
7 DO NOT carry the sander by the hose, or yank the hose from the air supply.
7 DO NOT force, or apply heavy pressure to the sander, let the sander do the work.
7 DO NOT place attachments close to your face and do not point at other persons or animals.
7 DO NOT operate sander when you are tired, under the influence of alcohol, drugs or intoxicating
medication.
7 DO NOT use sander where there is flammable liquids, solids or gases such as paint solvents and
including waste wiping or cleaning rags etc.
7 DO NOT carry the sander with your finger on the power lever.
7 DO NOT direct air from the air hose at yourself or others.
3 When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR:
AIR PALM ORBITAL SANDER150mm
MODEL Nos: SA08 & SA09 (DUST FREE:SA09)
Original Language Version
SA08,SA09 Issue: 3(SP) - 07/02/14
© Jack Sealey Limited 2013

Summary

Safety Instructions

General Safety and Workshop Practices

Ensure health, safety, and general workshop practice regulations are adhered to.

Disconnect Before Servicing

Always disconnect from air supply before changing accessories or servicing the sander.

Prohibited Operations and Warnings

Lists crucial 'DO NOT' instructions and warnings for safe operation and preventing injury.

Introduction and Specification

Product Description

Details the sander's construction, features, and benefits for user comfort and performance.

Technical Specifications

Lists key technical data including pad size, speed, pressure, and air consumption.

Preparing Sander for Use

Air Supply Requirements

Specifies air pressure, flow, and connection procedures for optimal and safe operation.

Couplings and Hoses

Guidance on using leader hoses and quick-change couplings to manage vibration.

Dust Collection System

Instructions for connecting the dust outlet to a suitable dust-free system for SA09 model.

Operation and Maintenance

Sander Assembly and Operation

Steps for assembling the backing pad, attaching the sanding pad, and operating the sander.

Operating Procedures and Tips

Best practices for sanding, avoiding swirl marks, and preventing damage from idle rotation.

Maintenance Procedures

Daily lubrication, cleaning, and addressing loss of power or erratic action.

Hand Arm Vibration Injury Risk

Vibration Emission Information

Details measured vibration emission values and factors influencing actual exposure.

Health and Safety Assessment

Emphasizes user/employer responsibility for assessing use duration and risks.

Personal Protective Equipment (PPE)

Recommends clothing for warmth and dryness; prevention is the most effective protection.

Sealey SA09 Specifications

General

Disc Size	150mm
Operating Pressure	90psi
Air Consumption	4cfm
Thread Size	5/16"UNF
Pad Size	150mm