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Sealey VSE952 - User Manual

Sealey VSE952
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VACUUM & FUEL PUMP PRESSURE TEST
GAUGE SET
MODEL NO: VSE952
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9 Observe standard workshop safety procedures when using the test gauge.
9 Wear safety eye protection and protective clothing. Avoid touching eyes while working with petrol.
9 Have fresh water nearby in case petrol contacts skin, clothing or eyes.
9 Remove loose personal items such as rings, bracelets, necklaces, ties and contain long hair.
9 Ensure hands, clothing are clear of fan blades and other moving or hot parts of engine.
9 Keep the work area clean and uncluttered and ensure there is adequate lighting.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9 Keep children and unauthorised persons away from the working area.
9 Ensure that connections for testing the fuel pump are secure and free from leaks.
WARNING! DO NOT use test gauge on any vehicles other than those with carburettor fuel systems.
8 DO NOTsmokeorallowasparkorameinandaroundthevehicle.
8 DO NOTdismantlethetestgauge.Thetestgaugemustbecheckedbyqualiedservicepersonnelonly.
8 DO NOT get tester wet or use in damp or wet locations or areas where there is condensation.
8 DO NOT use the tester for any purpose other than that for which it is designed.
8 DO NOT operate the tester if damaged.
9 When not in use store tester in a safe, dry, childproof location.
2. INTRODUCTION
Ø80mm Gauge with protective rubber bumper and hanging hook. Checks for leaks in fuel line, vacuum chokes and heating. Also suitable for
diagnosingvalveproblems.Includeslongexiblehoseandadaptors.Suppliedinstoragecase.
3. OPERATION
3.1. VACUUM TEST.
3.1.1. Use the supplied adaptors to connect gauge hose as close to the inlet manifold as possible, ensure that the hose is not kinked.
Shouldanenginehavetwoinletmanifoldscarryoutseparatetestsoneachmanifold.
3.1.2. Startengine,ifrequiredadjustidlespeedtoobtainasmoothtickover.
3.1.3. If the gauge needle remains steady with a reading between 17 and 22 inHg, the engine is in good condition.
3.1.4. If the gauge drops back about 4 inHg on the dial, this would indicate sticky valves, disconnect the vacuum hose and spray
penetration oil into the manifold to lubricate the valves.
3.1.5. If the needle consistently drops, this would indicate that the valve clearances are too tight or that a valve has burnt out.
3.1.6. If the needle pulsates rapidly when the rpm is increased, this indicates that the valve springs may be weak.
3.1.7. If the needle pulsates rapidly at idle and steadies out when the rpm is increased, indicates that the valve guides are worn or loose.
3.1.8. If the needle is slow to drop back after the engine rpm has been increased several times in succession, would indicate that the
exhaustsystemmaybepartiallyblocked.
3.1.9. If the gauge indicates less than 10 inHg, this would indicate that the valve timing is late.
3.1.10. To check the choke, close the throttle and turn the engine over using the starter motor, the gauge should rise quickly to 22 inHg.
If the gauge remains at a low reading or 3 to 6 inHg then the throttle may not be fully closed or there may be an air leak in the inlet
manifold.
NOTE: Gaugereadingswillvarywithaltitude,atsealeveltheapproximatereadingwillbe19.5inHg,forevery1000ftabovesealevelthe
vacuum gauge will drop by 1 inHg. For instance at 2000ft the reading will be 17.5 inHg.
3.2. FUEL PUMP VACUUM TEST. (Mechanical fuel pumps only).
3.2.1. Disconnect the inlet pipe to the fuel pump and plug the hose to avoid spillage.
3.2.2. Connect the vacuum pipe to the inlet connection of the fuel pump.
3.2.3. Starttheengine,ifthegaugeindicatesapproximately10inHgthepumpisingoodcondition.
3.3. FUEL PUMP PRESSURE TEST. (Mechanical fuel pumps only).
3.3.1. Disconnect the fuel pipe from the outlet of the fuel pump.
3.3.2. Connect the gauge hose to the outlet side of the fuel pump.
3.3.3. Starttheengine,thereshouldbeenoughfuelinthecarburettortoallowtheenginetorunforabouttwominutes.
3.3.4. Checkthepressurereadingagainstmanufacturersspecicationsforthatmodel.
3.3.5. The fuel pump pressure should remain fairly constant for several minutes after the engine has stopped. If pressure reduces quickly
check the fuel pump diaphragm and seals for leaks.
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing
VSE952Issue2(HF)07/03/19
Original Language Version
©JackSealeyLimited
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Summary

Safety Precautions

Introduction to the Gauge Set

Operation and Testing Procedures

Vacuum Test

Tests engine vacuum to diagnose issues like sticky valves or blockages.

Fuel Pump Vacuum Test

Checks vacuum on mechanical fuel pump inlet to assess its condition.

Fuel Pump Pressure Test

Measures fuel pump pressure output for mechanical pumps.

Carburettor Test

Parts Identification

Summary

Safety Precautions

Introduction to the Gauge Set

Operation and Testing Procedures

Vacuum Test

Tests engine vacuum to diagnose issues like sticky valves or blockages.

Fuel Pump Vacuum Test

Checks vacuum on mechanical fuel pump inlet to assess its condition.

Fuel Pump Pressure Test

Measures fuel pump pressure output for mechanical pumps.

Carburettor Test

Parts Identification

Overview

The Sealey VSE952 Vacuum & Fuel Pump Pressure Test Gauge Set is a specialized diagnostic tool designed for automotive applications, particularly for vehicles equipped with carburettor fuel systems. This comprehensive set allows for accurate testing of vacuum systems, fuel pump vacuum, and fuel pump pressure, as well as assisting in carburettor adjustments and diagnosing various engine issues.

Function Description

The core function of the VSE952 is to measure pressure and vacuum levels within an engine's systems, providing crucial data for diagnosis and adjustment. It features an Ø80mm gauge, which is large enough for clear readings, encased in a protective rubber bumper and equipped with a hanging hook for convenience during use.

For Vacuum Testing, the device connects to the inlet manifold to assess the engine's overall vacuum condition. By observing the gauge needle's behavior—whether it remains steady, drops, pulsates, or rises quickly—users can diagnose a range of engine problems. These include sticky valves, tight valve clearances, burnt valves, weak valve springs, worn or loose valve guides, partially blocked exhaust systems, and late valve timing. It also helps in checking the choke operation by monitoring vacuum rise during engine cranking.

The VSE952 also performs Fuel Pump Vacuum Tests specifically for mechanical fuel pumps. By connecting the gauge to the fuel pump's inlet, it measures the vacuum generated by the pump, indicating its operational health.

For Fuel Pump Pressure Tests, again for mechanical fuel pumps, the gauge connects to the outlet side of the fuel pump. This allows for measurement of the pressure delivered by the pump, which can then be compared against manufacturer specifications to ensure proper fuel delivery. The ability to observe pressure stability after the engine stops helps identify leaks in the fuel pump diaphragm or seals.

Finally, the set is invaluable for Carburettor Testing and Adjustment. After ensuring spark plugs, ignition timing, and valve clearances are correctly set, the gauge connects to the inlet manifold. It helps determine if the carburettor requires adjustment by monitoring the vacuum reading at idle. The tool guides users through adjusting the mixture screw to achieve the highest and steadiest vacuum reading, both at idle and at higher engine speeds (2000-2500rpm). This ensures the carburettor is tuned for optimal performance.

Usage Features

The VSE952 is designed for ease of use and versatility in a workshop environment. It comes with a long flexible hose and a variety of adaptors, including a T-piece and a cone connector, to ensure compatibility with different engine configurations and connection points. These adaptors facilitate connecting the gauge hose as close as possible to the inlet manifold for accurate vacuum readings or to the fuel pump for pressure and vacuum tests.

The gauge's Ø80mm size ensures that readings are easily visible, and the protective rubber bumper helps prevent damage from accidental impacts in a busy workshop. The hanging hook allows the gauge to be suspended, keeping it visible and hands-free during diagnostic procedures.

The manual provides clear, step-by-step instructions for each test, including specific readings to look for and what those readings signify. For instance, a steady reading between 17 and 22 inHg during a vacuum test indicates a healthy engine, while specific drops or pulsations point to particular issues. It also accounts for environmental factors, such as altitude, noting that gauge readings will vary, with a 1 inHg drop for every 1000ft above sea level.

Safety is paramount during operation. The manual emphasizes wearing safety eye protection and protective clothing, avoiding contact with petrol, and having fresh water nearby. It also warns against using the gauge on vehicles other than those with carburettor fuel systems, smoking or using open flames near the vehicle, and operating the tester if it is damaged.

Maintenance Features

While the VSE952 is a robust diagnostic tool, its maintenance primarily revolves around proper handling and storage to ensure its longevity and accuracy. The manual advises against dismantling the test gauge, stating that it must be checked by qualified service personnel only if issues arise. This suggests that internal components are not user-serviceable.

Users are instructed to keep the tester dry and avoid using it in damp or wet locations or areas with condensation, as moisture can damage the internal mechanisms. After use, the tester should be stored in a safe, dry, childproof location to protect it from damage and unauthorized access.

The set is supplied in a storage case, which is crucial for protecting the gauge, hose, and adaptors from dust, dirt, and physical damage when not in use. This organized storage also helps prevent loss of the various components, ensuring the complete set is ready for the next diagnostic task.

Regular adherence to the safety guidelines, such as keeping the work area clean and uncluttered, also contributes to the overall maintenance and care of the device by preventing accidents that could lead to damage. The robust design, including the rubber bumper, offers a degree of inherent protection against minor impacts, contributing to its durability in a workshop environment.

Sealey VSE952 Specifications

General IconGeneral
Model NoVSE952
Nett Weight0.5kg
DisplayLCD
Weight0.5kg
Battery Type9V

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