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SealMaster CRACK PRO 125 User Manual

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Table of Contents

Questions and Answers:

SealMaster CRACK PRO 125 Specifications

General IconGeneral
BrandSealMaster
ModelCRACK PRO 125
CategoryConstruction Equipment
LanguageEnglish

Summary

Correspondence

SealMaster Limited Warranty

Introduction

Safety Precautions and Cautions

Precautions

General safety guidelines and awareness for operating the machine.

Cautions

Specific warnings and critical safety advice for machine operation.

First Aid for Asphalt Cement Burns

Machine Safety Checks and Hazards

Check It Out

Verify protective devices are in place and operational before use.

Fire Prevention

Avoid fire hazards by following specific refueling and maintenance procedures.

Lethal Fumes Warning

Carbon monoxide exhaust is dangerous; avoid enclosed spaces.

Operational Safety Preparation

Dress for Safety

Recommended personal protective equipment for safe operation.

Learn to Be Safe

Understand the manual, controls, and safety devices for safe operation.

Workplace Safety and Inspections

Walk Around Inspection

Inspect the machine daily for leaks, loose parts, or damage before use.

Traffic Control

Ensure proper traffic control for workplace safety until sealant cools.

Pre-Operation Instructions

Pre-Operation Checklist

Essential checks before starting the machine for operation.

Pre-Operation Cautions and Clothing

Operational Cautions

Warnings related to material loading and machine operation.

Proper Clothing

Guidelines on wearing appropriate attire during operation.

Important Operational Knowledge

Machine Operation Notes

Key information about heated hose operation and safety.

Fluid Specifications

Diesel Engine Oil

Recommended oil types and change intervals for the diesel engine.

Hydraulic Oil

Specifications and maintenance for hydraulic system fluid.

Heat Transfer Oil Specifications

Heat Transfer Oil Details

Specifications and handling for heat transfer oil, including tank capacities.

Engine Start-Up Service Tips

Engine Start-Up Procedure

Troubleshooting and checks for the engine start pushbutton.

Engine Shut Down Procedure

Troubleshooting steps for engine shutdown issues.

Troubleshooting Guide

Material Pump and Hose Issues

Common problems and solutions for the material pump and hose.

Burner Issues

Troubleshooting for the diesel burner not lighting or operating.

Additional Troubleshooting

Engine and HTO Issues

Solutions for engine problems and heated transfer oil circulation.

Hydraulic and Agitator Issues

Troubleshooting for hydraulic system and agitator operation.

Maintenance Schedule

Preventative Maintenance Tasks

Schedule of tasks for regular machine upkeep.

Hydraulic Oil Specifications

Indol Anti-Wear Hydraulic Oil

Detailed properties and applications of Indol Anti-Wear Hydraulic Oil.

Hydraulic Oil Features and Benefits

Oil Performance Features

Key benefits and performance characteristics of Indol hydraulic oils.

Safety Data Sheet (SDS) Identification

SDS Section 1: Identification

Basic identification of the product and manufacturer in the SDS.

SDS First Aid and Fire Safety

First Aid Measures

Procedures for eye contact, inhalation, skin contact, and ingestion.

Fire-Fighting Measures

Recommended extinguishing media and protective actions for fires.

SDS Handling, Safety, and Properties

Handling and Storage

Guidelines for safe handling, storage, and personal protection.

Physical and Chemical Properties

Key physical and chemical characteristics of the product.

SDS Toxicological and Disposal Info

Toxicological Information

Data on health effects from exposure to the product.

Disposal Considerations

Guidelines for proper disposal of the product and its by-products.

SDS Transport and Regulatory Info

Transport Information

Regulations for transporting the material.

Regulatory Information

Applicable U.S. federal and state regulations.

SDS Other Information

Revision and Disclaimer

Information on SDS revision, preparation, and legal disclaimers.

Diesel Burner Startup Checklist

Startup Checklist Items

Pre-startup checks for engine, hydraulic, heat transfer oil, and fuel.

Starting the Diesel Engine

Engine Start-Up Sequence

Step-by-step guide for starting the diesel engine and its components.

Temperature Control Operation

Burner and AC Power Control

How to turn on the burner and AC power for temperature regulation.

Adding Material and Temperature

Adding Material to Tank

Procedure for loading material blocks into the tank.

Material Temperature Management

Monitoring and adjusting material temperature for optimal melting.

Automatic Safety Interlock System

Interlock System Functionality

How safety interlocks control hose, pump, and agitator operations.

Material Application Procedure

Applying Material to Cracks

Steps for detaching, positioning, and applying material using the wand.

Setting Temperature Controls

Temperature Control Panel

Understanding the scales and setting temperatures on the control panel.

Pouring Material Procedure

Pouring Material into Cracks

Steps for setting the pour pot and filling cracks with material.

Beckett Burner Information

Burner Air Supply Components

Diagram and chart for burner air band and shutter positions.

Wiring Diagrams

Temperature Control Box Wiring

Schematic for the temperature control box wiring and terminals.

Heated Hose Connector Diagrams

Connector J1 and J2 Pinouts

Diagrams for the main heated hose connectors J1 and J2.

Trailer Wiring Diagrams

Electric Brakes Wiring

Diagram for the electric brake system wiring.

Running Lights Wiring

Diagram for the running lights wiring.

Machine Parts - Picture-1

Agitator and Axle Components

Labeled components of the agitator assembly and trailer axle.

Hydraulic and Lighting Components

Labeled hydraulic manifold, solenoids, and lights.

Parts List - Picture-1 Details

Parts List for Picture-1

Detailed breakdown of parts shown in Picture-1.

Machine Parts - Picture-2

Oil Tank and Agitator Motor

Labeled oil expansion tank, dip stick, and agitator drive motor.

Trailer and Safety Components

Labeled trailer jack, safety breakaway kit, and chains.

Parts List - Picture-2 Details

Parts List for Picture-2

Detailed breakdown of parts shown in Picture-2.

Machine Parts - Picture-3

Hose Boom and Material Application

Labeled hose boom, application shoe, material wand, and discharge valve.

Thermocouples and Tank Lid

Labeled thermocouples, thermometers, and material tank lid.

Parts List - Picture-3 Details

Parts List for Picture-3

Detailed breakdown of parts shown in Picture-3.

Machine Parts - Picture-4

Hose Swivel and Controller Panel

Labeled hose swivel and temperature controller panel.

Hydraulic Manifold and Pump

Labeled hydraulic manifold, material pump, and light bar.

Machine Parts - Picture-4 Details

Engine Cover and Tool Box

Labeled engine cover and tool box.

Hydraulic Components

Labeled hydraulic coils, regulator, and filter components.

Parts List - Picture-4 Details

Parts List for Picture-4

Detailed breakdown of parts shown in Picture-4.

Machine Parts - Picture-5

Air Compressor and Generator

Labeled air compressor, generator, and V-belt.

Diesel Tank and Hose Reel

Labeled diesel tank cap, hose reel, and air wand.

Parts List - Picture-5 Details

Parts List for Picture-5

Detailed breakdown of parts shown in Picture-5.

Conveyor Assembly Components

Conveyor Belt and Controls

Labeled conveyor belt, switches, and electrical box.

Sprockets and Chains

Labeled sprockets, roller chain, and hydraulic motor.

Conveyor Assembly Parts List

Parts List for Conveyor Assembly

Detailed breakdown of parts for the optional conveyor assembly.

Temperature Control Box Components

Control Panel and Displays

Labeled temperature control panel, digital displays, and voltmeter.

Switches and Pilot Lights

Labeled switches and pilot lights on the control panel.

Temperature Control Box Electrical

Electrical Components Overview

Labeled connectors, relays, fuses, and overload protection.

Wireless Wand Control Box

Wireless Wand Components

Labeled receiver, transmitter, and temperature control panel for wireless wand.

Diesel Burner Components

Burner Assembly Diagram

Diagram of the diesel burner with numbered components.

Diesel Burner Parts List

Detailed Burner Part Numbers

Comprehensive list of parts for the diesel burner.

Air Compressor Parts List

Air Compressor Components

List of parts for the air compressor unit.

Roper 2" Pump Parts List

Roper Pump Component Details

Detailed list of parts for the Roper 2" pump.

Roper 2" Pump Diagram

Roper Pump Assembly Diagram

Exploded view diagram of the Roper 2" pump assembly.

Kubota 1505 Diesel Engine Parts

1505 Engine Component List

List of replacement parts for the Kubota 1505 diesel engine.

Kubota 902 Diesel Engine Parts

902 Engine Component List

List of replacement parts for the Kubota 902 diesel engine.

Kubota 602 Diesel Engine Parts

602 Engine Component List

List of replacement parts for the Kubota 602 diesel engine.

Double Pumper Temperature Control

Temperature Control Operation

Guide to operating the temperature controls for the double pumper.

Double Pumper Operational Shutdown

Shutdown Procedure

Steps to safely stop the double pumper machine for the day.

Automatic Safety Interlocks

Explanation of safety interlocks for double pumper operation.

Double Pumper Wiring Diagram

Double Pumper Control Wiring

Schematic for the double pumper control wiring and terminals.

Double Pumper Hose Connectors

Heated Hose Connector J1/J2

Diagrams for the heated hose connectors on the double pumper.

Double Pumper Parts - Picture-10

Hydraulic Pump and Generator

Labeled hydraulic pump, generator, and V-belt for the double pumper.

Temperature Control and Hose

Labeled temperature controller panel and heated hose for the double pumper.

Double Pumper Parts List - Picture-10

Double Pumper Component Details

Detailed breakdown of parts for the double pumper, Picture-10.

Double Pumper Control Box Components

Control Panel and Displays

Labeled control panel, digital displays, and voltmeter for the double pumper.

Switches and Pilot Lights

Labeled switches and pilot lights on the double pumper control box.

Double Pumper Control Box Electrical

Electrical Components Overview

Labeled connectors, relays, fuses, and overload protection for the double pumper.

Recommended Spare Parts List

Diesel Engine Spare Parts

List of recommended spare parts for the diesel engine.

Crack Pro Heated Hose Spares

List of recommended spare parts for the Crack Pro Heated Hose.

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