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Sears 161.2161 - User Manual

Sears 161.2161
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owners manual
ENGINE ANALYZER
MODEL
161.2161
FOR 12 VOLT IGNITION
SYSTEMS
IMPORTANT
The
information
in this manual will
serve
as
a
general
guide
for
engine
tune-up
and
charging
system tests
and
adjustments.
CONSULT
TH-E
OWNERS
MA~UAL
OF
TffE
VEHrCtf
BEI~
TtSTEDl"'"'oO;;-:1~:::;?-i'~~~--'
FOR
SPECIFIC
TUNE
-UP INFORMATION
AND
TEST
PROCEDURES.
THE
MANUFACTURERIS
SPECIFICATIONS AND
TEST
PROCEDURE
FOR
ADJUSTING
DWELL
ANGLE,
IDLE
SPEED
AND CHARGING
SYSTEM
OUTPUT
SHOULD
BE
FOLLOWED.
FOR
SAFE OPERATION
Be
careful
when
testing
an
operating
engine
--
stay
away
from
the
fan
blades,
drive
belts,
high
voltage
spark 'plug
wires
and
hot
exhaust
manifold.
.
Operate
the
vehicle
in a
well
ventilated
area
to
avoid
danger
of
carbon
monoxide
poisoning.
I
[
PRINTED
IN
U.S.A.
_
<
SEARS,ROEBUCK
AND
CO. U.S.A.
CHICAGO, ILLINOIS
60684
2-13370
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Summary

Engine Analyzer Connections (GM Systems)

GM Tachometer Connections

Guides tachometer connection for GM vehicles with diagnostic connectors and Delco HEI.

Engine Analyzer Connections (Ford & Chrysler Systems)

Ford & Chrysler Ignition System Connections

Details tachometer connections for Ford/Chrysler transistor ignition and late Ford standard ignition.

Point Resistance Test

Conventional Ignition Systems Only

Explains testing ignition point resistance in conventional systems.

Points-Dwell Test and Adjustment

Delco-Remy Distributor Adjustment

Adjusting dwell on Delco-Remy distributors with a sliding metal window.

Non-window Distributor Adjustment

Adjusting dwell on distributors without a sliding metal window.

Dwell Variation Test

Idling Speed and Carburetor Adjustment

Electrical System Voltage Testing

Cranking Volts Test

Tests battery, cables, and starter condition by measuring cranking voltage.

Charging System Volts Test

Evaluates alternator output and voltage regulator function by measuring voltage.

Alternator Amps Test and Voltage Drop Testing

Amps Test (Alternator Output)

Measures the output current of the alternator.

Points - Low Voltage Scale

Tests for voltage drops in the starting circuit using the POINTS scale.

Repair Parts and Ordering Information

How to Order Repair Parts

Provides instructions and information required for ordering repair parts.

Summary

Engine Analyzer Connections (GM Systems)

GM Tachometer Connections

Guides tachometer connection for GM vehicles with diagnostic connectors and Delco HEI.

Engine Analyzer Connections (Ford & Chrysler Systems)

Ford & Chrysler Ignition System Connections

Details tachometer connections for Ford/Chrysler transistor ignition and late Ford standard ignition.

Point Resistance Test

Conventional Ignition Systems Only

Explains testing ignition point resistance in conventional systems.

Points-Dwell Test and Adjustment

Delco-Remy Distributor Adjustment

Adjusting dwell on Delco-Remy distributors with a sliding metal window.

Non-window Distributor Adjustment

Adjusting dwell on distributors without a sliding metal window.

Dwell Variation Test

Idling Speed and Carburetor Adjustment

Electrical System Voltage Testing

Cranking Volts Test

Tests battery, cables, and starter condition by measuring cranking voltage.

Charging System Volts Test

Evaluates alternator output and voltage regulator function by measuring voltage.

Alternator Amps Test and Voltage Drop Testing

Amps Test (Alternator Output)

Measures the output current of the alternator.

Points - Low Voltage Scale

Tests for voltage drops in the starting circuit using the POINTS scale.

Repair Parts and Ordering Information

How to Order Repair Parts

Provides instructions and information required for ordering repair parts.

Overview

The Sears Engine Analyzer, Model 161.2161, is a diagnostic tool designed for 12-volt ignition systems. It provides capabilities for testing various engine parameters, including RPM, dwell angle, voltage, and points resistance, as well as alternator output. The device is housed in a durable casing with a clear analog meter display and a function selector knob for easy operation.

Function Description:

The Engine Analyzer serves as a general guide for engine tune-up and charging system tests and adjustments. It allows users to:

  • Measure RPM: Determine engine speed for various diagnostic procedures, including idle speed adjustment. Connections for RPM testing vary depending on the vehicle's ignition system (e.g., standard coil, Delco High Energy Ignition (HEI), Ford transistor ignition, Chrysler transistor ignition, and General Motors cars with diagnostic connectors).
  • Measure Dwell Angle: Test and adjust the dwell angle in conventional ignition systems and breaker-point transistor ignition systems. This is crucial for proper ignition timing and engine performance. The manual provides specific instructions for Delco-Remy distributors with sliding metal windows and non-window type distributors.
  • Perform Points Resistance Test: Evaluate the condition of contact points in conventional ignition systems. This test helps identify issues such as blued, blackened, or pitted points, poor distributor ground, faulty primary leads, or misaligned points.
  • Measure Voltage (VOLTS): Conduct preliminary checks, cranking volts tests, and charging system volts tests. This helps assess the health of the battery, starter, generator/alternator, and voltage regulator.
  • Measure Amperage (AMPS): Check alternator output to diagnose issues with the charging system. This test involves connecting an AMPS shunt in series with the alternator output cable.
  • Dwell Variation Test: Assess the consistency of the dwell reading at different engine speeds to identify wear in the breaker plate, distributor shaft, or bushings.

Important Technical Specifications (Derived from the manual):

  • Compatibility: Designed for 12-volt ignition systems.
  • Measurement Ranges:
    • RPM: 0-2000 RPM (indicated as RPM x 100 on the scale).
    • Dwell: Scales for 4, 6, and 8-cylinder engines (0-90 degrees).
    • Volts: 0-16 Volts (for cranking and charging system tests), and a specific 0-1.0 Volts scale for points resistance and low voltage drop tests.
    • Amps: 0-160 Amps (for alternator output test).
  • Included Accessories: HEI Adapter, Ford Adapter, GM Diagnostic Connector Adapter, AMPS Shunt, Green Clip, Red and Black Clips.
  • Power Source: Operates using the vehicle's 12-volt battery.

Usage Features:

  • Clear Analog Display: The large, easy-to-read analog meter provides clear indications of measured values.
  • Function Selector Knob: Allows for quick selection between DWELL, RPM, VOLTS, and POINTS test modes.
  • Slide Switch Knob: Selects between "OTHER TESTS" (for RPM, DWELL, VOLT, and POINTS) and "AMPS" modes.
  • Zero Adjuster: A screwdriver-adjustable knob to calibrate the meter to zero before making connections.
  • Color-Coded Clips: RED, BLACK, and GREEN clips simplify connection to the battery, ignition coil, and other test points.
  • Specific Adapters: Includes specialized adapters for various ignition systems (HEI, Ford, GM Diagnostic Connector) to ensure broad compatibility.
  • Detailed Connection Diagrams: The manual provides clear illustrations for connecting the analyzer to different vehicle types and ignition systems.
  • Step-by-Step Test Procedures: Comprehensive instructions guide the user through each test, from initial setup to interpreting results and troubleshooting.
  • Safety Precautions: Emphasizes critical safety measures, such as staying clear of moving engine parts, high-voltage wires, and hot surfaces, and operating the vehicle in a well-ventilated area to prevent carbon monoxide poisoning.
  • Reference to Vehicle Manuals: Strongly advises consulting the vehicle's owner's manual for specific tune-up information, test procedures, and manufacturer's specifications for dwell angle, idle speed, and charging system output.

Maintenance Features:

  • Replacement Parts Availability: A comprehensive list of replacement parts is provided, including case components, cables, adapters, screws, and rubber feet.
  • Ordering Information: Clear instructions on how to order repair parts, requiring the part number, model number, part description, and item name.
  • Sears Service Network: Users are directed to contact their nearest Sears store or service center for repair parts or service, ensuring support for the device.
  • Model Number Location: The model number (161.2161) is prominently located on the front decal under the meter for easy identification when seeking service or parts.
  • Instruction Manual: The manual itself is listed as a replacement part, ensuring users can always access detailed operating and maintenance information.

Sears 161.2161 Specifications

General IconGeneral
BrandSears
Model161.2161
CategoryMeasuring Instruments
LanguageEnglish

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