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Sears 721.86002010 - User Manual

Sears 721.86002010
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE HOOD COMBINATION
MODEL 721.86002010
721.86003010
721.86009010
April, 2010
MODEL 721.86002
721.86003
721.86009

Questions and Answers

Summary

Service Safety Precautions

Preventing Microwave Energy Exposure

Guidelines to avoid exposure to microwave energy during servicing, including door checks and component integrity.

Manual Foreword and Safety Emphasis

Adhering to Manual Instructions

Emphasizes reading the manual carefully to avoid exposure to microwave energy during servicing.

Microwave Specifications

Electrical and Physical Specs

Details power consumption, output, frequency, supply, dimensions, and capacity.

Safety Devices & Components

Lists safety devices like thermostats, fuses, interlock switches, and key components like magnetron.

Interlock Switch Chart

Defines switch states (Open/Closed) for different conditions in the interlock system.

General Service Cautions

Handling High-Voltage Systems

Warns about high-voltage and high-current nature of the microwave oven during repair.

Microwave Radiation Hazards

Highlights risks of microwave energy exposure from magnetron and improper connections.

Installation and Grounding Guidelines

Installation Precautions

Covers power source, location, mounting, and placement relative to interference sources.

Electrical Grounding Instructions

Explains the importance of grounding for safety and proper use of the 3-prong plug.

Control Panel Overview

Control Panel Diagram

Identifies and labels all buttons and display elements on the control panel.

Control Panel Button Functions

Button and Dial Operation Details

Detailed explanations for each button and the dial on the control panel for operation.

Circuit Diagrams

Overall Circuit Schematic

Visual representation of the microwave's electrical connections and components.

Touch Key Board Matrix Circuit

Touch Key Matrix Circuit

Illustrates the circuit connections for the touch key board, showing button assignments.

Service Information & Trial Operation

General Usage Precautions

Advises on safe usage practices, avoiding empty operation and arcing with aluminum foil.

Post-Installation Trial Operation

Step-by-step guide for testing the oven's functionality after installation.

Safety Systems & Features

Details the incorporated safety systems and adjustable power output levels.

Service Precautions & Repair Tips

Preliminary Service Warnings

Highlights high voltage dangers and the need for extreme care during repairs.

Preventing Microwave Leakage During Service

Mandatory steps to prevent microwave energy leakage before and after servicing.

Prohibitions for Unit Operation

Lists specific damage or component issues that prevent the unit from being operated.

Essential Post-Repair Checks

Essential checks after repair, including interlock, gasket, and waveguide integrity.

Microwave Leakage Testing Procedures

Leakage Test Cautions & Reporting

Advises on checking leakage before servicing and informing users about excessive levels.

Leakage Test Equipment List

Lists necessary equipment for performing microwave leakage tests.

Microwave Leakage Measurement Steps

Step-by-step guide for measuring microwave energy leakage using specific equipment and water load.

Leakage Measurement Methods

Leakage Measurement (Case Removed)

Procedure for measuring leakage around the magnetron and waveguide with the outer case off.

Leakage Measurement (Assembled Oven)

Procedure for measuring leakage on a fully assembled oven, focusing on door seals and vents.

Power Output Measurement Method

Method for measuring microwave power output using a water load and specific formula.

Control Board Disassembly

Removing Control Panel & Circuit Board

Step-by-step guide for safely removing the control panel and circuit board.

FPC Connector Handling Procedures

How to Remove FPC Connector

Procedure for disconnecting the Flexible Printed Circuit (FPC) connector from its socket.

How to Insert FPC Connector

Procedure for securely connecting the FPC connector to its terminal socket.

Outer Case Disassembly

Steps to Remove Outer Case

Detailed steps for removing the outer casing, including vent grille and base plate screws.

Door Interlock Switch Removal

Procedure for Removing Door Switches

Steps to disconnect wires, remove screws, and access door interlock switches.

Magnetron Removal & Replacement

Magnetron Removal Steps

Procedure for carefully removing the magnetron, noting potential damage and gasket installation.

Stirrer Fan & Door Removal

Stirrer Fan Removal Steps

Steps to remove the stirrer fan cover and the fan itself.

Door Removal & Disassembly

Process for detaching the door and dismantling its components like the dielectric choke.

Door Assembly & Ventilation Motor Removal

Oven Door Assembly

Guidance on mounting the door assembly correctly to prevent microwave leakage.

Ventilation Motor Removal Steps

Steps to detach the ventilation motor assembly from the oven.

Turntable Motor & Humidity Sensor Replacement

Turntable Motor Removal Procedure

Procedure for removing the glass tray, rotating ring, shaft, base plate, and motor.

Humidity Sensor Replacement Steps

Steps for removing the old humidity sensor and mounting the new one.

Interlock System Operation & Adjustment

Interlock Mechanism Description

Description of the door lock mechanism designed to prevent microwave activity when the door is open.

Adjusting Interlocks for Leakage Prevention

Steps to adjust door latches and interlock switches to prevent microwave energy leakage.

Interlock System Testing Procedures

Latch & Switch Sequence Testing

Procedure to verify the correct sequential operation of interlock switches when the door opens and closes.

Microwave Leakage Testing Post-Adjustment

Confirms that microwave energy leakage is within specified limits after adjustments.

Interlock Switch Continuity Tests

Primary Interlock Switch Continuity

Checks continuity of the primary interlock switch using an ohmmeter in open and closed door states.

Secondary Interlock Switch Continuity

Checks continuity of the secondary interlock switch using an ohmmeter.

Monitor Switch Continuity Test

Checks continuity of the monitor switch using an ohmmeter in open and closed door states.

Component Resistance Testing

HV Transformer Resistance Test

Procedure for measuring resistance of the HV transformer's primary, secondary, and filament windings.

Magnetron Resistance Tests

Tests filament terminal and filament-to-chassis resistance for the magnetron.

Capacitor & Diode Testing

HV Capacitor Resistance Test

Procedure for testing the HV capacitor's terminal-to-terminal and terminal-to-case resistance.

HV Diode (Rectifier) Testing

HV Diode Testing Procedures

Procedure to test the HV diode for shorts, forward bias, and reverse bias using an ohmmeter and voltage readings.

Motor & Sensor Resistance Tests

Relay, Fan & Ventilation Motor Tests

Tests continuity for relays and resistance for fan and ventilation motors.

Turntable Motor, Sensor & Stirrer Motor Tests

Tests resistance for turntable motor, humidity sensor, and stirrer motor.

Touch Key Board Testing

Key Matrix Resistance Testing

Measures resistance of the touch key board terminals when touched and not touched.

Troubleshooting Fuse Issues

Fuse Blowing: Problems & Causes

Identifies common problems related to fuse blowing and their potential causes.

Troubleshooting Relay & Motor Ops

Fan Motor;Lamp Relay Troubleshooting

Flowcharts for diagnosing problems with fan motor or oven lamp operation related to relays.

Troubleshooting Circuit Board Issues

Defective Circuit Board Symptoms

Lists symptoms indicating a faulty circuit board, such as current issues or display malfunctions.

Troubleshooting Display & Programming

Display: Set Time of Day Issue

Diagnoses problems with the 'Set Time of Day' message not appearing.

Display: Programming Input Issues

Troubleshoots incorrect numbers or indications during programming.

Troubleshooting Start Function & Heating

Start Function Not Initiating

Diagnoses why the countdown doesn't start when the START key is touched.

Oven Operates But No Heating

Troubleshoots cases where the oven operates but does not heat, checking fans and components.

Troubleshooting High Power & Interlocks

High Power Cooking: No Heat Output

Diagnoses why the unit does not heat during high power cooking, checking interlocks and thermostats.

Troubleshooting Buzzer & Ventilation

Buzzer Operation Problems

Addresses problems with the buzzer not sounding or sounding continuously.

Ventilation Fan Not Operating

Troubleshoots the ventilation fan not operating when the VENT ON/OFF key is pressed.

Exploded View: Door Components

Door Parts Assembly Diagram

Illustrates the assembly of door parts with corresponding part numbers.

Exploded View: Controller Components

Controller Parts Assembly Diagram

Illustrates the assembly of controller parts with corresponding part numbers.

Exploded View: Oven Cavity Components

Oven Cavity Parts Assembly Diagram

Illustrates the assembly of oven cavity parts with corresponding part numbers.

Exploded View: Latch Board Components

Latch Board Parts Assembly Diagram

Illustrates the assembly of latch board parts with corresponding part numbers.

Exploded View: Interior Components (I)

Interior Parts Assembly Diagram (I)

Illustrates the assembly of interior parts with corresponding part numbers.

Exploded View: Interior Components (II)

Interior Parts Assembly Diagram (II)

Illustrates the assembly of interior parts with corresponding part numbers.

Exploded View: Installation Components

Installation Parts Assembly Diagram

Illustrates the assembly of installation parts and accessories with corresponding part numbers.

Summary

Service Safety Precautions

Preventing Microwave Energy Exposure

Guidelines to avoid exposure to microwave energy during servicing, including door checks and component integrity.

Manual Foreword and Safety Emphasis

Adhering to Manual Instructions

Emphasizes reading the manual carefully to avoid exposure to microwave energy during servicing.

Microwave Specifications

Electrical and Physical Specs

Details power consumption, output, frequency, supply, dimensions, and capacity.

Safety Devices & Components

Lists safety devices like thermostats, fuses, interlock switches, and key components like magnetron.

Interlock Switch Chart

Defines switch states (Open/Closed) for different conditions in the interlock system.

General Service Cautions

Handling High-Voltage Systems

Warns about high-voltage and high-current nature of the microwave oven during repair.

Microwave Radiation Hazards

Highlights risks of microwave energy exposure from magnetron and improper connections.

Installation and Grounding Guidelines

Installation Precautions

Covers power source, location, mounting, and placement relative to interference sources.

Electrical Grounding Instructions

Explains the importance of grounding for safety and proper use of the 3-prong plug.

Control Panel Overview

Control Panel Diagram

Identifies and labels all buttons and display elements on the control panel.

Control Panel Button Functions

Button and Dial Operation Details

Detailed explanations for each button and the dial on the control panel for operation.

Circuit Diagrams

Overall Circuit Schematic

Visual representation of the microwave's electrical connections and components.

Touch Key Board Matrix Circuit

Touch Key Matrix Circuit

Illustrates the circuit connections for the touch key board, showing button assignments.

Service Information & Trial Operation

General Usage Precautions

Advises on safe usage practices, avoiding empty operation and arcing with aluminum foil.

Post-Installation Trial Operation

Step-by-step guide for testing the oven's functionality after installation.

Safety Systems & Features

Details the incorporated safety systems and adjustable power output levels.

Service Precautions & Repair Tips

Preliminary Service Warnings

Highlights high voltage dangers and the need for extreme care during repairs.

Preventing Microwave Leakage During Service

Mandatory steps to prevent microwave energy leakage before and after servicing.

Prohibitions for Unit Operation

Lists specific damage or component issues that prevent the unit from being operated.

Essential Post-Repair Checks

Essential checks after repair, including interlock, gasket, and waveguide integrity.

Microwave Leakage Testing Procedures

Leakage Test Cautions & Reporting

Advises on checking leakage before servicing and informing users about excessive levels.

Leakage Test Equipment List

Lists necessary equipment for performing microwave leakage tests.

Microwave Leakage Measurement Steps

Step-by-step guide for measuring microwave energy leakage using specific equipment and water load.

Leakage Measurement Methods

Leakage Measurement (Case Removed)

Procedure for measuring leakage around the magnetron and waveguide with the outer case off.

Leakage Measurement (Assembled Oven)

Procedure for measuring leakage on a fully assembled oven, focusing on door seals and vents.

Power Output Measurement Method

Method for measuring microwave power output using a water load and specific formula.

Control Board Disassembly

Removing Control Panel & Circuit Board

Step-by-step guide for safely removing the control panel and circuit board.

FPC Connector Handling Procedures

How to Remove FPC Connector

Procedure for disconnecting the Flexible Printed Circuit (FPC) connector from its socket.

How to Insert FPC Connector

Procedure for securely connecting the FPC connector to its terminal socket.

Outer Case Disassembly

Steps to Remove Outer Case

Detailed steps for removing the outer casing, including vent grille and base plate screws.

Door Interlock Switch Removal

Procedure for Removing Door Switches

Steps to disconnect wires, remove screws, and access door interlock switches.

Magnetron Removal & Replacement

Magnetron Removal Steps

Procedure for carefully removing the magnetron, noting potential damage and gasket installation.

Stirrer Fan & Door Removal

Stirrer Fan Removal Steps

Steps to remove the stirrer fan cover and the fan itself.

Door Removal & Disassembly

Process for detaching the door and dismantling its components like the dielectric choke.

Door Assembly & Ventilation Motor Removal

Oven Door Assembly

Guidance on mounting the door assembly correctly to prevent microwave leakage.

Ventilation Motor Removal Steps

Steps to detach the ventilation motor assembly from the oven.

Turntable Motor & Humidity Sensor Replacement

Turntable Motor Removal Procedure

Procedure for removing the glass tray, rotating ring, shaft, base plate, and motor.

Humidity Sensor Replacement Steps

Steps for removing the old humidity sensor and mounting the new one.

Interlock System Operation & Adjustment

Interlock Mechanism Description

Description of the door lock mechanism designed to prevent microwave activity when the door is open.

Adjusting Interlocks for Leakage Prevention

Steps to adjust door latches and interlock switches to prevent microwave energy leakage.

Interlock System Testing Procedures

Latch & Switch Sequence Testing

Procedure to verify the correct sequential operation of interlock switches when the door opens and closes.

Microwave Leakage Testing Post-Adjustment

Confirms that microwave energy leakage is within specified limits after adjustments.

Interlock Switch Continuity Tests

Primary Interlock Switch Continuity

Checks continuity of the primary interlock switch using an ohmmeter in open and closed door states.

Secondary Interlock Switch Continuity

Checks continuity of the secondary interlock switch using an ohmmeter.

Monitor Switch Continuity Test

Checks continuity of the monitor switch using an ohmmeter in open and closed door states.

Component Resistance Testing

HV Transformer Resistance Test

Procedure for measuring resistance of the HV transformer's primary, secondary, and filament windings.

Magnetron Resistance Tests

Tests filament terminal and filament-to-chassis resistance for the magnetron.

Capacitor & Diode Testing

HV Capacitor Resistance Test

Procedure for testing the HV capacitor's terminal-to-terminal and terminal-to-case resistance.

HV Diode (Rectifier) Testing

HV Diode Testing Procedures

Procedure to test the HV diode for shorts, forward bias, and reverse bias using an ohmmeter and voltage readings.

Motor & Sensor Resistance Tests

Relay, Fan & Ventilation Motor Tests

Tests continuity for relays and resistance for fan and ventilation motors.

Turntable Motor, Sensor & Stirrer Motor Tests

Tests resistance for turntable motor, humidity sensor, and stirrer motor.

Touch Key Board Testing

Key Matrix Resistance Testing

Measures resistance of the touch key board terminals when touched and not touched.

Troubleshooting Fuse Issues

Fuse Blowing: Problems & Causes

Identifies common problems related to fuse blowing and their potential causes.

Troubleshooting Relay & Motor Ops

Fan Motor;Lamp Relay Troubleshooting

Flowcharts for diagnosing problems with fan motor or oven lamp operation related to relays.

Troubleshooting Circuit Board Issues

Defective Circuit Board Symptoms

Lists symptoms indicating a faulty circuit board, such as current issues or display malfunctions.

Troubleshooting Display & Programming

Display: Set Time of Day Issue

Diagnoses problems with the 'Set Time of Day' message not appearing.

Display: Programming Input Issues

Troubleshoots incorrect numbers or indications during programming.

Troubleshooting Start Function & Heating

Start Function Not Initiating

Diagnoses why the countdown doesn't start when the START key is touched.

Oven Operates But No Heating

Troubleshoots cases where the oven operates but does not heat, checking fans and components.

Troubleshooting High Power & Interlocks

High Power Cooking: No Heat Output

Diagnoses why the unit does not heat during high power cooking, checking interlocks and thermostats.

Troubleshooting Buzzer & Ventilation

Buzzer Operation Problems

Addresses problems with the buzzer not sounding or sounding continuously.

Ventilation Fan Not Operating

Troubleshoots the ventilation fan not operating when the VENT ON/OFF key is pressed.

Exploded View: Door Components

Door Parts Assembly Diagram

Illustrates the assembly of door parts with corresponding part numbers.

Exploded View: Controller Components

Controller Parts Assembly Diagram

Illustrates the assembly of controller parts with corresponding part numbers.

Exploded View: Oven Cavity Components

Oven Cavity Parts Assembly Diagram

Illustrates the assembly of oven cavity parts with corresponding part numbers.

Exploded View: Latch Board Components

Latch Board Parts Assembly Diagram

Illustrates the assembly of latch board parts with corresponding part numbers.

Exploded View: Interior Components (I)

Interior Parts Assembly Diagram (I)

Illustrates the assembly of interior parts with corresponding part numbers.

Exploded View: Interior Components (II)

Interior Parts Assembly Diagram (II)

Illustrates the assembly of interior parts with corresponding part numbers.

Exploded View: Installation Components

Installation Parts Assembly Diagram

Illustrates the assembly of installation parts and accessories with corresponding part numbers.

Sears 721.86002010 Specifications

General IconGeneral
Model Number721.86002010
Cooking Power1000 Watts
Installation TypeOver-the-Range
ColorStainless Steel
TypeOver-the-Range
Capacity1.6 cubic feet
Exhaust Fan Speed2-speed
BrandKenmore

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