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Sears CRAFTSMAN 9.25961 - User Manual

Sears CRAFTSMAN 9.25961
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‘4
$ears
owners
manual
MODEL
NO.
9.25961
CAUTION:
Read
ALL
GENERAL
and
SAFETY
INSTRUCTIONS
.‘arefuIIy
f
CRAFTSMAN
BELT
SANDER
STAND
assembly
operating
repair
parts
4
SOLD
BY
SEARS,
ROEBUCK
AND
CO.,
CHICAGO,
IL.
60684
U.S.A.
AND
SIMPSONS-SEARS
LIMITED,
TORONTO,
ONTARIO,
CANADA.
Part
No.
90131
Printed
in
U.S.A.
6/76
‘4.
I
4

Table of Contents

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Summary

General Safety Instructions

Belt Sander Stand Safety

Essential safety precautions for operating the belt sander stand, including eye protection and keeping clear of moving parts.

Power Tool Safety Guidelines

General safety rules for power tools covering work area, apparel, tool maintenance, and avoiding hazards.

Assembly and Components

Assembly Instructions

Step-by-step guide for assembling the belt sander stand, referencing specific parts and figures.

Contents of Package

Illustration and identification of all parts included in the sander stand package.

Product Usage and Maintenance

Uses of the Belt Sander Stand

Details on operating the stand in vertical and horizontal positions and adjusting for different sanding tasks.

How to Order Repair Parts

Information and procedures for ordering replacement parts, including required details.

Overview

The document is an owner's manual for a Craftsman Belt Sander Stand, Model No. 9.25961, sold by Sears, Roebuck and Co. and Simpsons-Sears Limited. It includes general safety instructions for the belt sander stand and power tools, assembly instructions, usage features, and a repair parts list. The manual was printed in the U.S.A. in June 1976.

Function Description

The Craftsman Belt Sander Stand (Model No. 9.25961) is an accessory designed to hold a belt sander in either a vertical or horizontal position, transforming it into a stationary sanding tool. This stand enhances the versatility of a handheld belt sander by providing a stable platform for various sanding tasks, such as sanding mitered edges or performing other operations that benefit from a fixed sanding surface.

Important Technical Specifications

The manual does not explicitly list technical specifications like dimensions, weight capacity, or material composition of the stand itself. However, it provides part numbers for individual components, indicating a structured design. Key components include:

  • Main Base Assembly (Part No. 90101-1): The foundation of the stand.
  • Work Table Assembly (Part No. 90112-1): The primary work surface.
  • Front Sander Support (3" Sander) (Part No. 90106): Specific support for 3-inch belt sanders.
  • Front Sander Support (4" Sander) (Part No. 90107): Specific support for 4-inch belt sanders, indicating compatibility with different sander sizes.
  • Rear Sander Support (Part No. 90108): Provides rear stability for the sander.
  • Rear Sander Support Brace (Part No. 90109): Reinforces the rear support.
  • Horizontal Support (Part No. 90110): Likely involved in the horizontal positioning mechanism.
  • Switch Locking Clip (Part No. 90130): A plastic clip supplied for holding the switch of the Sears 4-inch sander in the "ON" position for continuous operation. This clip is not needed for the Sears 3-inch sander.
  • Work Table Base (Part No. 90112): Another component of the work table.

The stand is designed to be used with Sears 3-inch and 4-inch belt sanders, as indicated by the specific front sander supports.

Usage Features

The belt sander stand offers several usage features:

  • Versatile Positioning: The stand allows the belt sander to be used in two primary orientations:
    • Vertical Position (Figure 1): Ideal for tasks like sanding mitered edges, with the angle of the work table being adjustable.
    • Horizontal Position (Figure 2): Achieved by removing two wing nuts (arrow A in Figure 1) and rotating the sander. This position is suitable for different types of sanding operations where a flat, horizontal sanding surface is preferred.
  • Adjustable Work Table: When the sander is in the vertical position, the angle of the work table can be adjusted to facilitate sanding mitered edges.
  • Continuous Operation: A plastic switch locking clip is provided specifically for the Sears 4-inch sander to hold its switch in the "ON" position, allowing for continuous operation without needing to manually hold the switch. This feature is not required for the Sears 3-inch sander.
  • Ease of Assembly: The manual emphasizes that only a screwdriver and pliers or a small adjustable wrench are needed for assembly, and all necessary parts are enclosed.

Maintenance Features

The manual provides general maintenance guidelines applicable to both the stand and the belt sander when used with the stand:

  • Keep Clean: "KEEP BELT SANDER AND STAND CLEAN. After every use, clean dust off Belt Sander and Stand." This is crucial for preventing dust accumulation, especially in the motor of the belt sander, which can interfere with normal motor ventilation. The manual specifically advises blowing out or "vacuuming" the motor frequently.
  • Maintain Tools with Care: "Keep tools sharp and clean for best and safest performance. Follow instructions for lubrication and changing accessories." While this applies more directly to the sander itself, the principle of keeping the stand clean and in good condition is implied for overall performance and safety.
  • Check Damaged Parts: "Before further use of the tool, a belt or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A belt or other part that is damaged should be properly repaired or replaced." This instruction is vital for safety and ensuring the stand functions correctly with the sander.
  • Repair Parts Availability: The manual includes a comprehensive "PARTS LIST" with key numbers, part numbers, descriptions, and quantities. It states that all listed parts can be obtained from any Sears, Roebuck and Co. or Simpsons-Sears Limited retail or catalog store. Orders for parts not stocked locally will be electronically transmitted to a Sears Repair Parts Distribution Center for expedited handling. When ordering, customers must provide the part number, part description, model number (9.25961), and item name (TABLE-BELT SANDER). This ensures that users can easily acquire replacement parts for repairs, extending the life of the product.

Sears CRAFTSMAN 9.25961 Specifications

General IconGeneral
BrandSears
ModelCRAFTSMAN 9.25961
CategorySander
LanguageEnglish

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