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SEELEY INTERNATIONAL Climate Wizard Multi-Magic CW-H10 - User Manual

SEELEY INTERNATIONAL Climate Wizard Multi-Magic CW-H10
60 pages
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INSTALLATION & OPERATION MANUAL
CW-H10, CW-H15, CW-H15S, CW-H15S Plus
MULTI-MAGIC MODELS
ORIGINAL ENGLISH INSTRUCTIONS
ILL1916

Table of Contents

Questions and Answers

Summary

IMPORTANT SAFETY INSTRUCTIONS

FOR EUROPE

Safety instructions for use of the appliance by children and persons with reduced capabilities in Europe.

FOR AUSTRALIA, NEW ZEALAND & OTHER NON-EUROPEAN COUNTRIES

Safety instructions for use by persons with reduced capabilities in non-European countries.

EMPLOYER AND EMPLOYEE RESPONSIBILITIES

Guidance on Occupational Health and Safety issues for personnel working at height.

INSTALLER AND MAINTENANCE CONTRACTORS - RISK ASSESSMENT

Guidance on conducting risk assessments for installation and maintenance tasks.

OTHER IMPORTANT REQUIREMENTS

Key requirements for cooler installation including parts fitting and structural support.

MAINTENANCE NOTE

Emphasizes the importance of regular maintenance for cooler longevity and warranty compliance.

COOLER VIEWS

CW-H10 MODELS

Diagrams illustrating the physical layout and dimensions of the CW-H10 model.

CW-H15 MODELS

Diagrams illustrating the physical layout and dimensions of the CW-H15 model.

COOLER CONTENTS

INSTALLATION COMPONENTS

List of components included in the cooler installation kit.

OPTIONAL COMPONENTS

List of optional accessories available for the cooler.

TECHNICAL DESCRIPTION

AIRFLOW

Explanation of the air intake, circulation, and exhaust paths within the cooler.

HEAT EXCHANGERS

Description of the indirect and direct evaporative cooling stages and their functions.

TRANSPORT

MOVING THE COOLER

Guidelines for safely moving the cooler unit using a forklift.

LIFTING THE COOLER

Procedures and recommendations for safely lifting the cooler with lifting equipment.

UNPACKING THE COOLER

Instructions for safely unpacking the cooler and its components.

INSTALLATION

COOLER LOCATION

Recommendations for selecting an optimal and safe location for the cooler.

MOUNTING;SUPPORT

Information on securing the cooler, including roof pitch compatibility and vibration isolation.

DRIP-TRAY

Guidance on installing drip trays, especially for indoor installations or where leakage is a concern.

SUPPLY AIR DUCT CONNECTIONS

Details on connecting supply air ductwork, including vibration absorption.

EXHAUST TRANSITION ASSEMBLY

Step-by-step instructions for assembling the exhaust transition unit.

EXHAUST DUCT CONNECTION REQUIREMENTS

Requirements and considerations for connecting exhaust ductwork.

SUPERCOOL COOLERS

Specific configuration steps for Supercool models, including exhaust caps and device type.

ELECTRICAL REQUIREMENTS

ELECTRICAL SUPPLY INSTALLATION

Guidelines for compliant electrical supply installation adhering to local regulations.

MOTOR LOCKED-ROTOR PROTECTION

Information on the built-in motor protection against locked-rotor conditions.

HIGH LEAKAGE CURRENT

Important considerations for managing high leakage current from the unit's components.

RESIDUAL CURRENT CIRCUIT BREAKER (RCCB)

Requirements for using AC/DC-sensitive residual current devices.

FIRE TERMINALS

Details on integrating the cooler with a building fire management system.

24 VDC POWER SUPPLY

Information on the internal 24VDC power supply for components and accessories.

TRANSFORMER TAPPINGS

Instructions for adjusting transformer tapping for different voltage supplies.

WATER REQUIREMENTS

WATER SUPPLY INSTALLATION

Guidelines for connecting a permanent water supply, including specifications.

WATER SUPPLY FILTRATION

Requirements for installing an inlet water filter to prevent debris.

WATER HAMMER

Considerations for preventing water hammer in the water supply pipework.

WATER SUPPLY PRESSURE REGULATION

Instructions for regulating water supply pressure to the specified range.

WATER SUPPLY ISOLATION

Requirement for a shut-off valve for isolating the water supply during maintenance.

WATER DRAIN INSTALLATION

Guidelines for installing the water drain connection and ensuring proper discharge.

COOLER CONTROL COMPONENTS

FAN SPEED MANAGEMENT SYSTEM

Details on the DC motor and variable speed drive for fan speed control.

WATER MANAGEMENT SYSTEM

Overview of components managing water supply, distribution, and levels.

Water Salinity Control

Explanation of how water conductivity is measured and managed.

Chlorinator Control

Details on the chlorinator's operation based on water level and conductivity.

Water Tank (Reservoir) Drain Valve

Function of the drain valve for tank cleaning and salinity control.

CONTROL COMPONENTS

Overview of the PLC and Water Manager PCBA within the control enclosure.

INPUT AND OUTPUT TERMINALS

Description of the input and output terminals located on the control enclosure door.

MULTI-MAGIC CONTROLS

CONTROL SCREEN

The primary interface for selecting control methods and manual cooler operation.

MONITOR SCREENS

Screens to view the operational status of cooler components.

SENSOR SCREENS

Configuration screens for optional external sensors.

HISTORY SCREENS

Screens for viewing time-stamped records of cooler fault and drain history.

CONTROL METHOD OPTION 1 (WALL)

Details on controlling the cooler using a Multi-Magic Wall Controller.

SETTING DEVICE NODE ADDRESS (WALL)

Instructions for assigning unique node addresses for wall controller network setup.

CONTROL METHOD OPTION 2 (MODBUS)

Details on controlling the cooler via a third-party Modbus RS-485 primary controller.

COMMUNICATION SETUP (MODBUS)

Configuration steps for Modbus communication, including node address and baud rate.

CONTROL METHOD OPTION 3 (BACNET)

Details on controlling the cooler via BACnet MS/TP or BACnet IP protocols.

BACNET MS;TP COMMUNICATION SETUP

Configuration steps for BACnet MS/TP communication.

BACNET IP COMMUNICATION SETUP

Configuration steps for BACnet IP communication.

RS-485 NETWORK SETUP

Guidelines for setting up RS-485 networks for Multi-Magic control options.

RS-485 CABLE SPECIFICATIONS

Specifications for RS-485 communication cables.

RS-485 CABLE CONNECTIONS

Details on connecting RS-485 serial terminals within the control enclosure.

RS-485 TERMINATING RESISTORS

Information on the placement and use of 120 Ohm terminating resistors.

RJ45 ETHERNET SETUP

Instructions for setting up Ethernet communication using the RJ45 port.

ETHERNET CABLE SPECIFICATIONS

Specifications for Ethernet communication cables.

ETHERNET CABLE WIRING RULES

Wiring rules for Ethernet cables.

CONTROL METHOD OPTION 4 (BMS)

Details on controlling the cooler via a low voltage Building Management System.

BMS CONTROL INPUTS

Logic and function of BMS input terminals for cooler operation modes.

BMS FAN SPEED INPUT

How to set fan speed using a 0-10Vdc analogue signal from a BMS.

BMS FAULT OUTPUT

Details on the BMS fault output terminals and their configuration.

BMS CABLING REQUIREMENTS

Cabling recommendations for BMS connections to prevent signal degradation.

CONTROL METHOD OPTION 5 (LOCAL)

Using the PLC's LOCAL control mode for initial setup and servicing.

MANUAL DRAIN

Procedure for initiating a manual tank drain cycle.

CHANGING COOLER SETTINGS

Instructions on how to navigate menus to change cooler settings.

PRE-WET

Explanation of the Pre-Wet function to ensure tank is full and cores saturated.

FAN START DELAY & RUN OUTPUT RELAY

Configuration of fan start delay timers and fan run output relay states.

BMS LOCK SPEED

Special mode for remotely locking cooler speed via BMS inputs.

MESSAGE BAR CONTENTS

Information displayed on the message bar regarding cooler status.

WATER MANAGER LED STATES

Status indicators (LEDs) for the Water Manager PCBA during different operation phases.

FAULT CODE DISPLAY

How to access and interpret active fault codes on the control screen.

FAULT CODE DESCRIPTIONS

Detailed descriptions of fault codes and suggested remedies for troubleshooting.

COMMISSIONING

INSTALLATION CHECKLIST

A comprehensive checklist of key installation points to verify before operation.

SETUP MENU ACCESS

Steps to access the PLC setup menus for configuration.

MULTI-MAGIC DEVICE TYPE

Procedure to verify the PLC device type matches the cooler's rating label.

TIME & DATE

Instructions for setting the system time and date for logging purposes.

TEST MENU

Accessing the test menu for individual component control during commissioning.

WATER MANAGEMENT SYSTEM CHECKS

Checks to verify the correct operation of the water management system.

HEAT EXCHANGER FLUSH

Recommendation to flush new heat exchangers to prevent odors and foaming.

SUPPLY FAN CHECKS

Procedure for checking the supply fan operation across different speeds.

AIR FLOW BALANCING

Procedure for adjusting the supply air transition damper to balance airflow.

MULTI-MAGIC COOLER SETTINGS

Recommended recording of PLC settings for future servicing.

MULTI-MAGIC RS-485 SETTINGS

Recording of PLC settings for RS-485 communication parameters.

MULTI-MAGIC IP SETTINGS

Recording of PLC settings for BACnet IP communication parameters.

CUSTOMER HANDOVER CHECKLIST

Final checks and confirmations to be completed before handing over to the customer.

MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY

Guidelines on the recommended frequency for servicing based on usage and conditions.

WINTER OPERATION AND SHUTDOWN

Procedures for preparing the cooler for winter to prevent damage.

MAINTENANCE CHECKLIST

Detailed checklist for performing external and internal inspection and testing.

MAINTENANCE INSTRUCTIONS

COOLER CONTROL

Advice on controlling the cooler and setting to LOCAL mode before service.

QUARTERLY INSPECTION PROCEDURES

Step-by-step guide for quarterly inspection and servicing of cooler components.

INDIRECT & DIRECT PUMPS

Information on pump quantities and locations for different cooler models.

PUMP MAINTENANCE

Instructions for cleaning pump strainers and impellers.

PUMP REPLACEMENT

Procedure for replacing a faulty pump assembly.

WATER INLET SOLENOID VALVE

Instructions for replacing the water inlet solenoid valve.

CHLORINATOR

Information and maintenance procedures for the chlorinator unit.

CHLORINATOR MAINTENANCE

Step-by-step guide for cleaning and maintaining the chlorinator cell.

CHLORINATOR REPLACEMENT

Procedure for replacing a faulty chlorinator unit.

WATER MANAGEMENT PROBE

Information and maintenance procedures for the water management probe.

WATER MANAGEMENT PROBE MAINTENANCE

Instructions for cleaning and checking the water management probe.

WATER MANAGEMENT PROBE REPLACEMENT

Procedure for replacing a faulty water management probe.

DRAIN VALVE

Information and maintenance procedures for the drain valve.

DRAIN VALVE MAINTENANCE

Guidance on drain valve maintenance, including replacement.

DRAIN VALVE REPLACEMENT

Procedure for replacing the drain valve assembly.

INLET AIR FILTERS

Information on replacing inlet air filters when airflow is restricted.

WATER RESERVOIR (TANK)

Instructions for flushing and cleaning the water reservoir.

INDIRECT HEAT EXCHANGERS

Maintenance recommendations for indirect heat exchanger cores.

DIRECT HEAT EXCHANGERS (CHILLCEL)

Instructions for accessing and maintaining Chillcel pads in direct heat exchangers.

ELECTRICAL ENCLOSURE

Care and maintenance advice for the cooler's electrical control enclosure.

TROUBLESHOOTING

Guides users through common problems and their suggested remedies.

WARRANTY TERMS (AUSTRALIA)

HOW TO REGISTER YOUR PRODUCT WARRANTY (Australia only)

Step-by-step instructions for registering the product warranty online.

WARRANTY TERMS (USA)

LIMITED WARRANTY DETAILS (USA only)

Specific warranty terms and conditions for the USA market.

EXPRESS LIMITED WARRANTY TERM

Defines the duration and scope of the express limited warranty for USA products.

EXPRESS LIMITED WARRANTY COMMENCEMENT

Specifies how the warranty coverage period begins, based on installation or invoice date.

LIMITED REMEDIES

Outlines the exclusive remedies available for warranty claims in the USA.

CONDITIONS TO WARRANTY CLAIM

Lists the conditions that must be met to make a valid warranty claim in the USA.

APPENDIX A

EXAMPLE WALL CONTROLLER WIRING

Wiring diagram illustrating a typical setup for a wall controller.

COMMUNICATION CABLE SPECIFICATIONS

Detailed specifications for communication cables used in RS-485 networks.

MODBUS RS-485 CABLE WIRING RULES

Rules and best practices for wiring Modbus RS-485 communication cables.

APPENDIX B

EXAMPLE LOW VOLTAGE BMS WIRING

Wiring diagram illustrating a typical low voltage BMS connection.

APPENDIX C

MODBUS REGISTERS

A table listing Modbus registers for cooler commands and status monitoring.

APPENDIX D

BACNET OBJECT LIST

A list of BACnet objects for control and monitoring of the cooler.

SEELEY INTERNATIONAL Climate Wizard Multi-Magic CW-H10 Specifications

General IconGeneral
BrandSEELEY INTERNATIONAL
ModelClimate Wizard Multi-Magic CW-H10
CategoryAccessories
LanguageEnglish

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