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Rostock MAX v2
SeeMeCNC Rostock MAX v2 Assembly Guide
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Rostock MAX v2
Assembly Guide
W
elcome to the
Assembly Guide for the Rostock MAX v2.0 3D printer
.
V
ersion 2.53, September 28
th
, 2016
Second Edition
Copyright 2015 by Gene Buckle
Licensed as Creative Commons
Attribution-ShareAlike
3.0
Questions or corrections should be emailed to
geneb@
deltasoft.com
1
2
Table of Contents
Default Chapter
2
Read Me First
2
Table of Contents
3
Introduction and Acknowledgments
6
1 Required Tools and Materials
8
2 Visual Bill of Materials
11
3 Prepping the Hot End and Power Supply
28
Preparing the Hot End
28
Preparing the Power Supply
33
4 Building the Base
40
Installing the Feet
41
Preparing the Vertical Supports
42
Installing the Vertical Supports and Power Supply
47
Installing the Drive Gears on the Stepper Motors
51
Assembling the Tower Supports
54
Installing the Base Top Plate
62
5 Installing the Onyx Heated Bed
65
Installing the Thermistor, Power LED and Power Wires
65
Mounting the Onyx Heated Bed to the Base
75
6 Installing the Towers & Tower Wiring
79
Running Wire in the Towers
79
Setting the Towers
87
7 Assembling, Installing, and Wiring the Top Section
91
Prepping the Upper Tower Mounts
92
Installing the Upper Tower Mounts
93
Installing the End Stop Switches
96
Installing the Upper Tower Mounting Hardware
98
Installing the Upper Idler Bearings
99
A Little Prep Work Is in Order
100
Attaching the Top Plate
101
Connecting the End Stop Switches
105
Routing the Wires & Binding Them
107
Tightening the Towers
113
8 Assembling and Installing the Cheapskate Carriages
116
Assembling the Cheapskate Rollers
116
Assembling the U-Joint Carriers
118
Installing the U-Joint Axles
121
Installing the Belt Clip T-Nuts
122
Assembling and Installing the Cheapskate Carriages
123
Adjusting the Cheapskate Carriages
126
9 Installing the Drive Belts
127
Belt Routing
127
Installing the Belt Clamps
131
Adjusting the Belt Tension
133
10 Assembling and Installing the Ezstruder
136
Assembling the Ezstruder
136
Installing & Mounting the Ezstruder
140
Wiring the Ezstruder Stepper Motor
145
11 Installing the Hot End and Bowden Tube
148
Preparing the Hot End Wiring
148
Wiring the Hot End
151
Attaching the Hot End to the Hot End Mounting Plate
154
Installing the Bowden Tube
156
12 Installing the Effector Platform and Delta Arms
158
Assembling the Effector Platform
158
Installing the Delta Arms
161
Attaching the Effector Platform
164
13 Installing the Hot End
166
14 Finishing the Top End
168
Installing the Spool Holder
168
Installing the Top Plate and Spool Support Arm
172
15 Assembling & Installing the LCD Panel Mount
176
Assembling the Front Panel
176
Installing the LCD Trim Panels
179
16 Installing & Connecting the Rambo Controller
182
Preparing the Rambo Mounting Plate
182
Mounting the Rambo Controller
184
Wire Prep: End Stops
186
Wire Prep: the Hot End Thermistor Connector
188
Wire Prep: the Heated End Thermistor Connector
189
Wire Prep: Extruder Motor Connector
189
Wiring the Rambo Controller - Terminal Block
190
Plugging Cabling into the Rambo
192
Installing the Rambo into the Machine Base
195
Installing the Power Switch and LCD Controller Cables
196
17 Final Assembly Tasks
199
Attaching the Base Covers & LCD Panel
199
Attaching the Power and USB Cables
201
Installing the Acrylic Cover Panels
203
Installing the Borosilicate Glass Build Plate
206
Smoke Test
208
18 Driver and Software Installation
210
Installing the Rambo Driver
210
Installing the Arduino IDE
212
Configuring the Arduino IDE
213
Test Upload
214
Uploading Repetier-Firmware
216
The LCD and Front Panel Controls
218
19 Installing Mattercontrol and Calibrating the Printer
221
Downloading, Installing, and Configuring Mattercontrol
221
Initial Function Tests
228
Optimizing the Temperature Control Algorithms
233
Setting the Z Height
236
Adjusting the End-Stops
237
Verifying Extruder Stepper Operation
241
Extruder Calibration
242
20 First Print: PEEK Fan Shroud
243
Configuring the Slicer
243
Printing the PEEK Fan Shroud
247
Loading Filament
248
Preparing the Heated Bed
250
Printing the PEEK Fan Shroud
250
Installing the PEEK Fan and Shroud
252
21 Second Print: Layer Fan Shroud
256
Appendix A: Maintenance and Troubleshooting
310
Print Layer Issues
311
Machine Won't Move
312
Belt Damage or the Delta Arm Blues
313
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User Guide
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SeeMeCNC Rostock MAX v2 Specifications
General
Brand
SeeMeCNC
Model
Rostock MAX v2
Category
3D Printers
Language
English
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