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MOVISAFE CSB31A
SEW-Eurodrive MOVISAFE CSB31A User Manual
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*28482271_0319*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVIDRIVE
®
modular/system/technology
MOVISAFE
®
CS..A Safety Card (Version 2)
Edition 03/2019
28482271/EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
8
About this Documentation
8
Structure of the Safety Notes
8
Meaning of Signal Words
8
Structure of Section-Related Safety Notes
8
Structure of Embedded Safety Notes
9
Rights to Claim under Limited Warranty
9
Content of the Documentation
9
Other Applicable Documentation
9
Decimal Separator in Numerical Values
10
Copyright Notice
10
Product Names and Trademarks
10
Trademarks of Beckhoff Automation Gmbh
10
2 Safety Notes
11
Preliminary Information
11
Duties of the User
11
Target Group
11
Designated Use
12
Transport
12
Installation/Assembly
13
Restrictions of Use
13
Electrical Installation
13
Definitions
14
Startup/Operation
14
3 Safety Concept
15
General
15
Notes on Stop Categories
15
Pluggable Safety Key
16
Identification and Authentication
16
Report and Safety Check
16
Movisafe ® Cs
16
Drive Safety Functions According to en 61800-5-2
17
STO - Safe Torque off
18
Ss1(C) - Safe Stop 1 with Time Control
19
Ss1(B) - Safe Stop 1 with Monitoring of the Deceleration Ramp
20
Ss1(A) - Safe Stop 1 with Control and Monitoring of the Deceleration Ramp
21
Ss2(C) - Safe Stop 2 with Time Control
22
Ss2(B) - Safe Stop 2 with Monitoring of the Deceleration Ramp
23
Ss2(A) - Safe Stop 2 with Control and Monitoring of the Deceleration Ramp
24
SOS - Safe Operating Stop
25
SLA - Safely Limited Acceleration
25
SLS - Safely Limited Speed
26
SSR - Safe Speed Range
26
SSM - Safe Speed Monitoring
27
SDI - Safe Direction
27
SLI - Safely Limited Increment
28
SBC - Safe Brake Control
28
Safety Concept of Assist CS
29
Safety Parameters
29
Test Concept and Test Procedure
29
4 Safety Requirements
30
Installation Requirements
30
Encoder Cable Requirements
30
SINE/COSINE Encoder Cable
30
HTL Encoder Cable
31
Sensor and Actuator Requirements
31
Startup Requirements
31
Requirements for Stopping in an Emergency According to en 60204-1 (Emergency Stop)
32
Encoder Requirements
32
Permitted Safety Encoders
32
Quantization Error
33
Counting Direction
34
Preventing the Mechanical Limit Speed from Being Exceeded
34
Requirements for Operation
35
Acceptance
35
5 Device Structure
36
Firmware Version
36
Type Designation
36
Nameplate
37
Scope of Delivery
37
Compatibility
38
Device Status
38
Version
40
Movisafe ® Css21A/Csb21A
41
Movisafe ® Csb31A/Css31A
42
6 Mechanical Installation
43
Before You Start
43
Installation of the MOVISAFE CS
46
Installation of the MOVISAFE
46
7 Electrical Installation
49
Important Note
49
Installation Instructions
49
Terminal Assignment
50
Safe Disconnection
50
Safe Digital Inputs (F-DI.)
50
Discrepancy Monitoring
52
Interlocking
52
Signal Monitoring
53
Pulsed Voltage Supply and Crossfault Monitoring
53
Contact-Equipped Sensors (Single-Channel)
54
Sensors with Contact (Dual-Channel)
55
Active Sensors (Dual-Channel)
57
Sensors with Semiconductor Outputs (OSSD, Dual-Channel)
59
Safe Digital Outputs (F-DO.)
60
General
60
Capacitive Loads
61
Inductive Loads
61
Ohmic Loads
61
Information about Line Diagnostics and Test Pulses
62
F-DO_STO Output
63
Actuator (Dual-Channel, Sourcing/Sinking Output)
64
Actuator (Dual-Channel, Sourcing Output)
65
Actuator (Single-Channel, Sourcing Output)
66
Built-In Encoder EI7C FS
67
Features
67
Installation
67
8 Startup
68
Important Note
68
General Startup Instructions
68
Startup Options
68
Design 1: Independent Operation (Without Connection to Safe Communication)
68
Design 2: with Profisafe Connection
69
Adjusting the Maximum Test Duration for Load with Unknown Capacitance
69
Parameterization of the Drive Safety Functions
70
Requirements
70
Parameterization Procedure
70
STO Drive Safety Function with MOVISAFE CS
71
Ss1(C) Drive Safety Function with MOVISAFE CS
72
Ss1(A/B) Drive Safety Function with MOVISAFE CS
73
Ss2(C) Drive Safety Function with MOVISAFE CS
74
Ss2(A/B) Drive Safety Function with MOVISAFE CS
75
SOS Drive Safety Function with MOVISAFE CS
76
SLA Drive Safety Function with MOVISAFE CS
77
SLS Drive Safety Function with MOVISAFE ® CS
78
SSR Drive Safety Function with MOVISAFE ® CS
78
SSM Drive Safety Function with MOVISAFE CS
79
SDI Drive Safety Function with MOVISAFE CS
80
SLI Drive Safety Function with MOVISAFE CS
81
Encoder Fault Muting
82
Muting Safe Process Output Data (Muting F-PO)
83
Test Mode
83
Startup of the Safety Card at the F-Protocol
84
Requirements for F-Communication
84
Profisafe Protocol
84
Fsoe Protocol
85
ISOFAST ® Protocol
86
Operating States
87
Operating State "Operation
87
Operating State "Parameterization
87
Operating State "Safe State" after Critical Fault
87
Safety-Relevant Acceptance
87
Sequence
88
Creating an Acceptance Report
88
Structure of the Acceptance Report
88
Confirming Acceptance
89
Restoring the Delivery State
89
Requirements
89
Procedure
89
Reset the Password
90
Procedure
90
9 Operation
91
Hazard Caused by Coasting of the Drive
91
10 Data Exchange with Higher-Level Controller
92
Introduction
92
Number of Safety Cards on the MOVI-CCONTROLLER
92
F-Periphery Access of the Safety Card in the TIA Portal
92
F-Periphery-Data Component of the Safety Card
93
F Process Data Profile
95
CSS21A/CSS31A Profile Design "Technology Standard
95
CSB31A Profile Design "Technology Bus F-DO
100
CSB21A Profile Design "Technology Bus STO
102
Process Input Data (F-PI) Substitute Values
104
Process Output Data (F-PO) Substitute Values
105
Acknowledgment of Safety Card
106
Acknowledgment of Profisafe Data Exchange
106
11 Response Times
107
Calculation of Response Times
107
Encoder
108
Safe Digital Input F-DI
108
Safe Communication
109
Selection of a Drive Safety Function Via a Safe Digital Input in Independent Operation
109
Selection of a Drive Safety Function Via Safe Communication
109
Response Time in Case of Limit Value Violation in Independent Operation
112
Response Time in Case of Limit Value Violation with Safe Communication
113
Deselection of a Drive Safety Function Via a Safe Digital Input
114
12 Service
115
Modification/Changes to the Device
115
Waste Disposal
115
Status Leds
116
F-Err" Led
117
Error States of the MOVISAFE
118
Emergency Mode" Function
120
Starting Behavior of the Safety Card
120
Safety Notes
121
Fault Diagnostics
122
Device Replacement
124
13 Technical Data
126
General Technical Data
126
General Electrical Data
126
Encoder Interface
127
Safe Digital Inputs
127
Sensor Supply
128
Safe Digital Outputs
128
Characteristic Safety Values
129
Requirements
129
Drive Safety Functions with Encoder Evaluation
129
MOVISAFE ® CS..A Safety Card (Version
130
4
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SEW-Eurodrive MOVISAFE CSB31A Specifications
General
Category
PCI Card
Series
MOVISAFE
Model
CSB31A
Interface
PCI
Safety Standards
EN ISO 13849-1, IEC 61508
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