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Sharp AY-XP9GHR - User Manual

Sharp AY-XP9GHR
11 pages
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CHAPTER 1. SPECIFICATION
[1] SPECIFICATION............................................ 1-1
[2] EXTERNAL DIMENSION............................... 1-3
[3] WIRING DIAGRM .......................................... 1-4
[4] ELECTRICAL PARTS .................................... 1-4
CHAPTER 2. EXPLAMATION OF CIRCUIT AND OP-
ERATION
[1] BLOCK DIAGRAMS....................................... 2-1
[2] MICROCOMPUTER CONTROL SYSTEM........ 2-3
[3] FUNCTION..................................................... 2-8
CHAPTER 3. FUNCTION AND OPERATION OF PRO-
TECTIVE PROCEDURES
[1] PROTECTION DEVICE FUNCTIONS AND
OPERATIONS................................................ 3-1
[2] AIR CONDITIONER OPERATION IN
THERMISTOR ERROR ................................. 3-3
[3] THERMISTOR TEMPERATURE CHAR-
ACTERISTICS ............................................... 3-5
[4] HOW TO OPERATE THE OUTDOOR
UNIT INDEPENDENTLY................................ 3-6
[5] GENERAL TROUBLESHOOTING CHART........ 3-6
[6] MALFUNCTION (PARTS) CHECK METH-
OD .................................................................3-8
[7] OUTDOOR UNIT CHECK METHOD...........3-10
[8] TROUBLESHOOTING GUIDE ....................3-13
REPLACEMENT PARTS LIST
SERVICE MANUAL
AYXP9GHR
CONTENTS
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
TopPage
SPLIT TYPE
ROOM AIR CONDITIONER
OUTDOOR UNIT
AE-X9GHR
AE-X12GHR
MODELS
INDOOR UNIT
AY-XP9GHR
AY-XP12GHR
In the interests of user-safety (Required by safety regulations in some countries) the set should be
restored to its original condition and only parts identical to those specified should be used.

Questions and Answers

Summary

Chapter 1: Specification Details

Specification Data

Detailed technical specifications for indoor and outdoor units, including cooling capacity and electrical data.

External Dimensions

Visual representation and dimensions of the indoor and outdoor units with measurement details.

Wiring Diagrams

Electrical wiring diagrams for indoor and outdoor units, including self-diagnosis LED indications.

Electrical Parts List

List of electrical components for indoor and outdoor units with model numbers and remarks.

Chapter 2: Circuit and Operation Explanation

Block Diagrams

Schematic overview of the system's functional blocks and their interconnections.

Microcomputer Control System

Explanation of the microcomputer control system's architecture and operation logic.

Operational Functions

Description of the air conditioner's operational functions and modes.

Chapter 3: Protective Procedures

Protection Device Functions

Details on safety protection devices and their operational functions.

Thermistor Error Operation

How the unit operates when thermistor errors occur, including specific error conditions.

Thermistor Temperature Characteristics

Data on thermistor temperature characteristics and their role in operation.

Independent Outdoor Unit Operation

Instructions for operating the outdoor unit in an independent mode.

General Troubleshooting Chart

A general chart for troubleshooting common issues and their solutions.

Troubleshooting Guide: Self-Diagnosis

Self-Diagnosis Function and Display Mode

How to use the self-diagnosis function and interpret error code displays.

Overview

This document provides a comprehensive service manual for the Sharp Split Type Room Air Conditioner, covering models AY-XP9GHR and AY-XP12GHR for indoor units, and AE-X9GHR and AE-X12GHR for outdoor units. It is designed for after-sales service and emphasizes the importance of restoring the set to its original condition using identical specified parts for user safety and optimal performance.

The manual is structured into several key chapters to facilitate understanding and troubleshooting. Chapter 1, "Specification," outlines the general characteristics and electrical data for both indoor and outdoor units, including details on the compressor, refrigerant system, fan system, connections, and safety devices. This section provides a foundational understanding of the air conditioner's components and their interrelationships.

Chapter 2, "Explanation of Circuit and Operation," delves into the internal workings of the air conditioner. It includes block diagrams to visually represent the system's architecture, a detailed explanation of the microcomputer control system, and a description of various functions. This chapter is crucial for technicians to understand how the different parts of the air conditioner communicate and operate in a coordinated manner.

Chapter 3, "Function and Operation of Protective Procedures," focuses on the safety and diagnostic features of the device. It describes the functions and operations of various protection devices, explaining how the air conditioner behaves in the event of a thermistor error. The chapter also provides thermistor temperature characteristics, instructions on how to operate the outdoor unit independently, and a general troubleshooting chart. This section is vital for diagnosing and resolving issues related to the air conditioner's protective mechanisms.

A significant portion of the manual is dedicated to the "Troubleshooting Guide," which details the self-diagnosis function and display mode. This guide explains how to call out the content of the self-diagnosis memory using the emergency operation button and how error indications are displayed on both indoor and outdoor units. It differentiates between error main categories and sub-categories, providing examples of how these are displayed. The guide also clarifies that the self-diagnosis memory is lost if the power cord is unplugged or the circuit breaker is turned off.

The troubleshooting section includes detailed tables that correlate the status of indoor/outdoor units, LED indications on the outdoor unit, malfunction numbers displayed on the main unit, content of diagnosis (main and sub-categories), inspection locations/methods, and recommended remedies. This structured approach allows technicians to systematically identify and resolve problems. For instance, if the outdoor unit LED flashes two times, indicating a "Cycle temperature" issue, the manual suggests checking the outdoor unit air outlet for blockage, verifying power supply voltage, checking for refrigerant leaks, measuring compressor thermistor resistance, and inspecting the expansion valve. The corresponding remedies include ensuring unobstructed airflow, connecting proper voltage, charging refrigerant, replacing the compressor thermistor assembly, or replacing expansion valve components.

The guide also covers various other diagnostic scenarios, such as outdoor unit thermistor open-circuit errors, outdoor unit DC overcurrent errors, outdoor unit AC overcurrent errors, PAM over voltage errors, and serial communication errors. For each scenario, specific inspection steps are provided, ranging from checking connectors and lead wires to measuring resistances and voltages, and verifying proper component rotation or installation. The remedies often involve correcting installations, replacing faulty thermistor assemblies, control PWBs, fan motors, compressors, or fuses, and ensuring stable power supply or correct wiring.

Furthermore, the manual addresses malfunction indications due to erroneous inter-unit wiring during air conditioner installation. It presents different wiring error modes and their corresponding symptoms, such as the indoor unit relay turning on momentarily and then off, or relays turning off after about 30 minutes with specific malfunction diagnosis displays. This section helps installers and technicians identify and rectify wiring mistakes that can prevent the air conditioner from functioning correctly.

The "Replacement Parts List" is another critical component of the manual, providing a comprehensive list of electrical parts for both indoor and outdoor units. This list includes details such as the model number and remarks for components like indoor and outdoor fan motors, capacitors, transformers, fuses, and the compressor. This information is essential for ordering and replacing parts, ensuring that only specified components are used to maintain the safety and performance of the air conditioner.

In summary, this service manual is a comprehensive resource for the Sharp Split Type Room Air Conditioner. It provides detailed information on specifications, circuit operation, protective procedures, and an extensive troubleshooting guide with clear diagnostic steps and remedies. The emphasis on using identical specified parts for repairs underscores the manufacturer's commitment to user safety and product performance.

Sharp AY-XP9GHR Specifications

General IconGeneral
Cooling Capacity2.5 kW
Heating Capacity3.2 kW
Power Supply220-240V, 50Hz
RefrigerantR32
Weight (Outdoor Unit)28 kg
Cooling Capacity (BTU)8530 BTU

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