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Shimano Nexus SG-8C20 User Manual

Shimano Nexus SG-8C20
36 pages
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SSGG--88CC2200
vol. 1
SERVICE MANUAL
GB
SHIMANO NEXUS INTER-8 COASTER HUB
Lay_INTER-8_GB 05 23.12.qxd 23.12.2004 13:39 Uhr Seite 1
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Shimano Nexus SG-8C20 Specifications

General IconGeneral
Model NumberSG-8C20
SeriesNexus
Number of Gears8
TypeInternal Gear Hub
Brake TypeRoller Brake
Recommended UseCity Bikes, Commuter Bikes
CompatibilityShimano Nexus Shifters

Summary

SHIMANO Nexus INTER-8 Hub Features

SHIMANO Nexus INTER-8 Technical Service

Cassette Joint Installation Procedure

Steps for securely attaching the cassette joint to the hub assembly.

Hub Mounting to Bicycle Frame

Guide for properly installing the hub onto the bicycle frame.

Shifting System Setup and Adjustment

Covers Revo-shift lever operation, cable installation, and cassette joint adjustment.

SHIMANO Nexus INTER-8 Troubleshooting

Diagnosing Noise and Shifting Issues

Troubleshooting abnormal noise and gear shifting problems.

Resolving Shifting and Stiff Turning Problems

Addressing gear shift failures, stiff operation, and unsmooth gears.

Addressing Braking Performance Issues

Solutions for braking that is too sudden, weak, or fails to release.

SHIMANO Nexus INTER-8 Internal Unit Replacement

Essential Tools for Unit Replacement

List of necessary tools for replacing the internal unit.

Step-by-Step Internal Unit Removal

Instructions for safely removing the internal unit from the hub.

Internal Unit Disassembly Procedures

Initial Component Removal from Hub

Steps for removing brake shoe unit, stop ring, carrier, and ring gear.

Axle and Drive Component Extraction

Procedures for removing locknuts, washers, and driver assembly parts.

Planetary Gear and Driver Plate Detachment

Instructions for removing the driver plate and related components.

Clutch Unit Extraction Process

Final steps to extract the clutch unit from the hub.

INTER-8 Coaster Hub Assembly Guide

Clutch, Spring, and Driver Unit Assembly

Assembling the core internal components like clutch, spring, and driver.

Axle, Cone, and Plate Installation

Installing ball retainers, cones, and the driver plate.

Washer and Locknut Securing Procedures

Steps for installing lock washers, stop washers, and locknuts.

Planetary Gear and Ring Gear Integration

Aligning planetary gears and installing the ring gear correctly.

Hub Shell and Brake Arm Assembly

Installing the hub shell, brake shoe unit, and related parts.

Final Assembly and Adjustments

Completing assembly with final adjustments and dust cap.

Cassette Joint and Measurement Tool Information

Visual Overview of Cassette Joints

Images showing CJ-8S20 and CJ-8S40 cassette joint models.

Measurement Tool Usage Guidelines

Illustrations demonstrating the application of measurement tools.

SHIMANO Nexus Non-Turn Washer Guide

Identification of Non-Turn Washers

Details on different Nexus non-turn washers and their markings.

Non-Turn Washer Application Chart

Guide for selecting and using washers with various fork ends.

SHIMANO Nexus Hub Dimensions and Specs

Hub Dimensional Drawings and Measurements

Technical diagrams showing hub dimensions, O.L.D., and axle length.

Comprehensive Hub Technical Specifications

Detailed specifications including speed, gear ratio, and materials.

SHIMANO Nexus Spare Parts Lists

SG-8C20 Coaster Hub Spare Parts

Complete list of spare parts for the SG-8C20 model.

SL-8S20 Revo-Shift Lever Spare Parts

Spare parts list for the SL-8S20 Revo-Shift lever.

CJ-8S40 Cassette Joint Spare Parts

Spare parts list for the CJ-8S40 cassette joint.

BL-IM65 Brake Lever Spare Parts

Spare parts list for the BL-IM65 brake lever.

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