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Shindaiwa 575 - User Manual

Shindaiwa 575
139 pages
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sERVICE
MANUAL
Shindaiwa
Chain Saws
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i
ndaiwa
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Summary

Attention Statements

Model Designation and Identification

Troubleshooting The 2-Stroke Cycle Engine

Theory of Operation

Explains the two-stroke cycle engine's operation and the six distinct processes.

General Troubleshooting Procedures

Provides a checklist for general troubleshooting of common engine issues.

Troubleshooting Guide: Engine Does Not Start

A flowchart to diagnose and resolve engine starting problems.

Troubleshooting Guide: Low Power Output

Diagnoses causes for low power output in the engine.

Additional Problems

Lists symptoms and their potential causes and remedies for additional issues.

Diagnosing Engine Seizure

Explains how to diagnose engine seizure and lists common causes.

Seizure Checklist

A checklist for systematically inspecting components related to engine seizure.

Carburetors

Theory of Operation

Explains the function of a carburetor and the Venturi principle.

Basic Adjustments

Covers basic carburetor adjustments and settings for various models.

Carburetor Removal

Step-by-step instructions for removing the carburetor from the saw.

HDA and WT Dissassembly

Detailed breakdown of HDA and WT carburetor components.

HDA and WT Reassembly

Instructions for reassembling HDA and WT carburetors.

WYM Carburetors

Explains fuel flow and disassembly for WYM carburetors.

Inspecting the WYM

Guides on inspecting WYM carburetor components.

Reassembling the WYM

Provides steps for reassembling WYM carburetors.

Recoil Starters

Operation

Describes the basic operation of the recoil starter mechanism.

Variations by Model

Highlights variations in recoil starter types across different models.

Disassembly

Step-by-step instructions for disassembling the recoil starter.

General Cleaning and Inspection

Procedures for cleaning and inspecting recoil starter components.

Reassembly

Instructions for reassembling the recoil starter components.

Ignition Systems

Construction

Details the construction of Shindaiwa ignition systems.

Theory of Operation: TCI

Explains the Transistor Controlled Ignition (TCI) system operation.

Theory of Operation: CDI

Explains the Capacitor Discharge Ignition (CDI) system operation.

Basic Troubleshooting

Covers basic troubleshooting steps for the ignition system.

Ignition System Tests

Provides procedures for testing ignition system components.

Advanced Troubleshooting Techniques

Covers advanced troubleshooting using ignition analyzers.

Clutches

General

Describes the general design and operation of Shindaiwa clutches.

Clutch Identification

Illustrates clutch systems used on various Shindaiwa saw models.

Clutch Removal

Step-by-step instructions for removing the clutch assembly.

Clutch Hub;Drum Removal

Details the removal of the clutch hub and drum assembly.

Disassembly

Provides instructions for disassembling clutch components.

Inspection (all)

Guides on inspecting clutch components for wear or damage.

Reassembly Except 757

Instructions for reassembling clutches on most models except 757.

Reassembly Model 757 only

Specific reassembly steps for the Model 757 clutch.

Final Assembly and Testing (all saws)

Steps for final assembly and testing of the clutch system.

Cylinders and Pistons

Construction

Describes the construction of Shindaiwa cylinders and pistons.

Cylinder Removal

Step-by-step instructions for removing the cylinder.

Piston Removal

Instructions for removing the piston and its components.

Inspection

Guides on inspecting cylinder bore, piston, rings, and pin.

Reassembly

Provides steps for reassembling piston, rings, and cylinder.

Final Assembly

Covers final assembly procedures and engine break-in.

Engine Crankcase

Construction

Details the construction of Shindaiwa engine crankcases.

Crankcase Disassembly

Step-by-step instructions for disassembling the crankcase.

Separate the Crankcase Halves

Methods for separating the crankcase halves.

Bearing and Seal Removal

Procedures for removing bearings and seals from the crankcase.

Crankshaft

Inspection points for the crankshaft assembly.

Twist

Methods for checking crankshaft for twist and runout.

Crankcase Inspection

Guidelines for inspecting the crankcase for damage.

Reassembly

Instructions for installing bearings and sealing surfaces.

Seal Installation

Steps for correctly installing new seals.

Crankcase;Crankshaft Reassembly

Procedures for reassembling crankcase and crankshaft.

Final Assembly

Final assembly steps and break-in procedures for the engine.

Mufflers

Muffler Installations, By Model

Illustrates muffler installations for various Shindaiwa models.

Construction

Describes the construction of Shindaiwa mufflers.

Service

General service information and troubleshooting for mufflers.

Spark Arrestor Removal and Cleaning

Instructions for removing and cleaning the spark arrestor screen.

Inspection

Guides on inspecting the muffler body and cylinder flange.

Muffler Installation

Step-by-step instructions for installing the muffler.

Chain Brakes

General

Describes the general design and function of Shindaiwa chain brakes.

Adjustment

Procedure for adjusting chain brake assemblies.

Disassembly (Typical)

Step-by-step instructions for disassembling the chain brake.

Inspection

Guides on inspecting chain brake components for wear.

757 Chain Brake

Specific removal and reassembly for the 757 chain brake.

357 and 377 Chain Brake

Details on 357 and 377 chain brake mechanisms and disassembly.

Inertial Testing

Procedures for testing chain brake inertial operation.

Oil Pumps

Operation

Explains the operation of Shindaiwa oil pumps.

Oil Pump Troubleshooting

Diagnoses common oil pump issues and provides solutions.

General Disassembly

Steps for disassembling the oil pump system.

Inspection

Guides on inspecting oil pump components for wear or damage.

Pump Repairs

Instructions for repairing or replacing oil pump components.

Pump Inspection

Detailed inspection of oil pump shaft, body, and gears.

Rear Handles and A-V Cushions

General

Describes the general design of rear handles and anti-vibration cushions.

Disassembly

Step-by-step instructions for disassembling the rear handle assembly.

Inspection

Guides on inspecting rear handles and A-V cushions for wear.

Reassembly

Instructions for reassembling the rear handle and A-V cushions.

Model 357 Top Handle Saw

General

Highlights the unique design of the Model 357 for professional use.

Teardown

Provides general teardown sequences and service tips for the 357 model.

Inspection

Guides on inspecting reed valve assembly and crankcase.

Reassembly

Covers reassembly of crankcase, powerhead, and ignition coil.

Startup and Adjustments

Procedures for starting and adjusting the carburetor settings.

Appendix

Specifications

Technical specifications for various Shindaiwa chain saw models.

Torque Values

Lists recommended torque values for engine and component fasteners.

Tolerances and Wear Limits

Provides critical tolerances and wear limits for engine components.

Fuel and Oil

Information on recommended fuels, oils, and storage practices.

Special Service Tools

Lists special tools required for servicing Shindaiwa chain saws.

Summary

Attention Statements

Model Designation and Identification

Troubleshooting The 2-Stroke Cycle Engine

Theory of Operation

Explains the two-stroke cycle engine's operation and the six distinct processes.

General Troubleshooting Procedures

Provides a checklist for general troubleshooting of common engine issues.

Troubleshooting Guide: Engine Does Not Start

A flowchart to diagnose and resolve engine starting problems.

Troubleshooting Guide: Low Power Output

Diagnoses causes for low power output in the engine.

Additional Problems

Lists symptoms and their potential causes and remedies for additional issues.

Diagnosing Engine Seizure

Explains how to diagnose engine seizure and lists common causes.

Seizure Checklist

A checklist for systematically inspecting components related to engine seizure.

Carburetors

Theory of Operation

Explains the function of a carburetor and the Venturi principle.

Basic Adjustments

Covers basic carburetor adjustments and settings for various models.

Carburetor Removal

Step-by-step instructions for removing the carburetor from the saw.

HDA and WT Dissassembly

Detailed breakdown of HDA and WT carburetor components.

HDA and WT Reassembly

Instructions for reassembling HDA and WT carburetors.

WYM Carburetors

Explains fuel flow and disassembly for WYM carburetors.

Inspecting the WYM

Guides on inspecting WYM carburetor components.

Reassembling the WYM

Provides steps for reassembling WYM carburetors.

Recoil Starters

Operation

Describes the basic operation of the recoil starter mechanism.

Variations by Model

Highlights variations in recoil starter types across different models.

Disassembly

Step-by-step instructions for disassembling the recoil starter.

General Cleaning and Inspection

Procedures for cleaning and inspecting recoil starter components.

Reassembly

Instructions for reassembling the recoil starter components.

Ignition Systems

Construction

Details the construction of Shindaiwa ignition systems.

Theory of Operation: TCI

Explains the Transistor Controlled Ignition (TCI) system operation.

Theory of Operation: CDI

Explains the Capacitor Discharge Ignition (CDI) system operation.

Basic Troubleshooting

Covers basic troubleshooting steps for the ignition system.

Ignition System Tests

Provides procedures for testing ignition system components.

Advanced Troubleshooting Techniques

Covers advanced troubleshooting using ignition analyzers.

Clutches

General

Describes the general design and operation of Shindaiwa clutches.

Clutch Identification

Illustrates clutch systems used on various Shindaiwa saw models.

Clutch Removal

Step-by-step instructions for removing the clutch assembly.

Clutch Hub;Drum Removal

Details the removal of the clutch hub and drum assembly.

Disassembly

Provides instructions for disassembling clutch components.

Inspection (all)

Guides on inspecting clutch components for wear or damage.

Reassembly Except 757

Instructions for reassembling clutches on most models except 757.

Reassembly Model 757 only

Specific reassembly steps for the Model 757 clutch.

Final Assembly and Testing (all saws)

Steps for final assembly and testing of the clutch system.

Cylinders and Pistons

Construction

Describes the construction of Shindaiwa cylinders and pistons.

Cylinder Removal

Step-by-step instructions for removing the cylinder.

Piston Removal

Instructions for removing the piston and its components.

Inspection

Guides on inspecting cylinder bore, piston, rings, and pin.

Reassembly

Provides steps for reassembling piston, rings, and cylinder.

Final Assembly

Covers final assembly procedures and engine break-in.

Engine Crankcase

Construction

Details the construction of Shindaiwa engine crankcases.

Crankcase Disassembly

Step-by-step instructions for disassembling the crankcase.

Separate the Crankcase Halves

Methods for separating the crankcase halves.

Bearing and Seal Removal

Procedures for removing bearings and seals from the crankcase.

Crankshaft

Inspection points for the crankshaft assembly.

Twist

Methods for checking crankshaft for twist and runout.

Crankcase Inspection

Guidelines for inspecting the crankcase for damage.

Reassembly

Instructions for installing bearings and sealing surfaces.

Seal Installation

Steps for correctly installing new seals.

Crankcase;Crankshaft Reassembly

Procedures for reassembling crankcase and crankshaft.

Final Assembly

Final assembly steps and break-in procedures for the engine.

Mufflers

Muffler Installations, By Model

Illustrates muffler installations for various Shindaiwa models.

Construction

Describes the construction of Shindaiwa mufflers.

Service

General service information and troubleshooting for mufflers.

Spark Arrestor Removal and Cleaning

Instructions for removing and cleaning the spark arrestor screen.

Inspection

Guides on inspecting the muffler body and cylinder flange.

Muffler Installation

Step-by-step instructions for installing the muffler.

Chain Brakes

General

Describes the general design and function of Shindaiwa chain brakes.

Adjustment

Procedure for adjusting chain brake assemblies.

Disassembly (Typical)

Step-by-step instructions for disassembling the chain brake.

Inspection

Guides on inspecting chain brake components for wear.

757 Chain Brake

Specific removal and reassembly for the 757 chain brake.

357 and 377 Chain Brake

Details on 357 and 377 chain brake mechanisms and disassembly.

Inertial Testing

Procedures for testing chain brake inertial operation.

Oil Pumps

Operation

Explains the operation of Shindaiwa oil pumps.

Oil Pump Troubleshooting

Diagnoses common oil pump issues and provides solutions.

General Disassembly

Steps for disassembling the oil pump system.

Inspection

Guides on inspecting oil pump components for wear or damage.

Pump Repairs

Instructions for repairing or replacing oil pump components.

Pump Inspection

Detailed inspection of oil pump shaft, body, and gears.

Rear Handles and A-V Cushions

General

Describes the general design of rear handles and anti-vibration cushions.

Disassembly

Step-by-step instructions for disassembling the rear handle assembly.

Inspection

Guides on inspecting rear handles and A-V cushions for wear.

Reassembly

Instructions for reassembling the rear handle and A-V cushions.

Model 357 Top Handle Saw

General

Highlights the unique design of the Model 357 for professional use.

Teardown

Provides general teardown sequences and service tips for the 357 model.

Inspection

Guides on inspecting reed valve assembly and crankcase.

Reassembly

Covers reassembly of crankcase, powerhead, and ignition coil.

Startup and Adjustments

Procedures for starting and adjusting the carburetor settings.

Appendix

Specifications

Technical specifications for various Shindaiwa chain saw models.

Torque Values

Lists recommended torque values for engine and component fasteners.

Tolerances and Wear Limits

Provides critical tolerances and wear limits for engine components.

Fuel and Oil

Information on recommended fuels, oils, and storage practices.

Special Service Tools

Lists special tools required for servicing Shindaiwa chain saws.

Shindaiwa 575 Specifications

General IconGeneral
Engine TypeTwo-stroke
Chain Pitch3/8 inch
Chain Gauge0.050 inch
Starter SystemRecoil
Ignition SystemElectronic

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