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Shindaiwa 577 - User Manual

Shindaiwa 577
139 pages
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sERVICE
MANUAL
Shindaiwa
Chain Saws
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ndaiwa
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Summary

Attention Statements

Model Designation and Identification

Troubleshooting

Theory of Operation

Explains the two-stroke cycle engine operation and its processes for proper functioning.

General Troubleshooting Procedures

Provides a checklist of common checks and procedures for diagnosing engine problems.

Carburetors

Carburetor Theory of Operation

Explains how a carburetor precisely mixes air and fuel for engine operation using the venturi principle.

Basic Carburetor Adjustments

Details pre-adjustment checks and factory-recommended settings for carburetor mixture screws.

Recoil Starters

Recoil Starter Operation

Describes how the starter reel, spring, and ratchet mechanism work together to engage the flywheel.

Recoil Starter Disassembly

Provides step-by-step instructions for disassembling the recoil starter assembly, including releasing spring tension.

Ignition Systems

Ignition System Construction

Details the types of ignition systems used (TCI, CDI) and their basic components and operation.

Basic Ignition Troubleshooting

Focuses on spark plug inspection and basic ignition system checks using essential tools.

Clutches

General Clutch Information

Provides overview and interchangeability of clutch components.

Clutch Removal

Details the steps for removing the clutch cover and the saw chain, excluding Model 757.

Cylinders and Pistons

Cylinder and Piston Construction

Explains the cast aluminum cylinders, chrome-plated bores, piston rings, and caged needle bearings.

Cylinder Removal

Provides instructions for carefully removing the cylinder from the piston and crankcase assembly.

Piston Removal

Details how to remove piston snap rings and the piston assembly using specialized tools.

Engine Crankcase

Crankcase Disassembly

Outlines the steps for removing accessories, rear handle, and separating the crankcase halves.

Separating Crankcase Halves

Details two methods for separating the crankcase halves, including using specialized tools or a dead-blow hammer.

Mufflers

Muffler Construction

Describes the high-capacity steel mufflers with internal baffling and spark arrestor screens.

Spark Arrestor Removal and Cleaning

Explains how to remove and clean the spark arrestor screen to prevent performance issues and fire hazards.

Chain Brakes

General Chain Brake Information

Describes the lever-operated chain brake design and how it engages the clutch drum to stop the chain.

Chain Brake Disassembly

Provides steps for disassembling the chain brake components, including releasing spring tension and removing parts.

Oil Pumps

Oil Pump Operation

Explains how Mikuni positive displacement oil pumps deliver oil to the guide bar only when the chain is engaged and moving.

Oil Pump Troubleshooting

Lists common oil pump symptoms, possible causes, and solutions for lubrication system issues.

Rear Handles and A-V Cushions

General Handle and Cushion Information

Describes the rubber mounting cushions designed to isolate the operator from engine vibration.

Rear Handle and Cushion Inspection

Details inspection procedures for the rear handle, fuel cap, tank vent, hoses, and controls for damage or wear.

Model 357 Top Handle Saw

Model 357 General Information

Introduces the Model 357 as a unique top-handle saw designed for professional tree care.

Model 357 Teardown Procedures

Provides detailed steps for removing the clutch cover, muffler, clutch assembly, oil pump, and engine mounting screws.

Model 357 Teardown Continued

Continues teardown steps, covering starter assembly, flywheel, ignition, carburetor, and handles.

Reed Valve Inspection

Details how to inspect the reed valve and mounting block for damage, cracks, or warping, requiring replacement if found.

Appendix Specifications

Appendix Torque Values

Appendix Metric Conversions

Appendix Tolerances and Wear Limits

Appendix Fuel and Oil

Appendix Special Service Tools

Summary

Attention Statements

Model Designation and Identification

Troubleshooting

Theory of Operation

Explains the two-stroke cycle engine operation and its processes for proper functioning.

General Troubleshooting Procedures

Provides a checklist of common checks and procedures for diagnosing engine problems.

Carburetors

Carburetor Theory of Operation

Explains how a carburetor precisely mixes air and fuel for engine operation using the venturi principle.

Basic Carburetor Adjustments

Details pre-adjustment checks and factory-recommended settings for carburetor mixture screws.

Recoil Starters

Recoil Starter Operation

Describes how the starter reel, spring, and ratchet mechanism work together to engage the flywheel.

Recoil Starter Disassembly

Provides step-by-step instructions for disassembling the recoil starter assembly, including releasing spring tension.

Ignition Systems

Ignition System Construction

Details the types of ignition systems used (TCI, CDI) and their basic components and operation.

Basic Ignition Troubleshooting

Focuses on spark plug inspection and basic ignition system checks using essential tools.

Clutches

General Clutch Information

Provides overview and interchangeability of clutch components.

Clutch Removal

Details the steps for removing the clutch cover and the saw chain, excluding Model 757.

Cylinders and Pistons

Cylinder and Piston Construction

Explains the cast aluminum cylinders, chrome-plated bores, piston rings, and caged needle bearings.

Cylinder Removal

Provides instructions for carefully removing the cylinder from the piston and crankcase assembly.

Piston Removal

Details how to remove piston snap rings and the piston assembly using specialized tools.

Engine Crankcase

Crankcase Disassembly

Outlines the steps for removing accessories, rear handle, and separating the crankcase halves.

Separating Crankcase Halves

Details two methods for separating the crankcase halves, including using specialized tools or a dead-blow hammer.

Mufflers

Muffler Construction

Describes the high-capacity steel mufflers with internal baffling and spark arrestor screens.

Spark Arrestor Removal and Cleaning

Explains how to remove and clean the spark arrestor screen to prevent performance issues and fire hazards.

Chain Brakes

General Chain Brake Information

Describes the lever-operated chain brake design and how it engages the clutch drum to stop the chain.

Chain Brake Disassembly

Provides steps for disassembling the chain brake components, including releasing spring tension and removing parts.

Oil Pumps

Oil Pump Operation

Explains how Mikuni positive displacement oil pumps deliver oil to the guide bar only when the chain is engaged and moving.

Oil Pump Troubleshooting

Lists common oil pump symptoms, possible causes, and solutions for lubrication system issues.

Rear Handles and A-V Cushions

General Handle and Cushion Information

Describes the rubber mounting cushions designed to isolate the operator from engine vibration.

Rear Handle and Cushion Inspection

Details inspection procedures for the rear handle, fuel cap, tank vent, hoses, and controls for damage or wear.

Model 357 Top Handle Saw

Model 357 General Information

Introduces the Model 357 as a unique top-handle saw designed for professional tree care.

Model 357 Teardown Procedures

Provides detailed steps for removing the clutch cover, muffler, clutch assembly, oil pump, and engine mounting screws.

Model 357 Teardown Continued

Continues teardown steps, covering starter assembly, flywheel, ignition, carburetor, and handles.

Reed Valve Inspection

Details how to inspect the reed valve and mounting block for damage, cracks, or warping, requiring replacement if found.

Appendix Specifications

Appendix Torque Values

Appendix Metric Conversions

Appendix Tolerances and Wear Limits

Appendix Fuel and Oil

Appendix Special Service Tools

Shindaiwa 577 Specifications

General IconGeneral
BrandShindaiwa
Model577
CategoryChainsaw
LanguageEnglish

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