SICK DUSTHUNTER SP100

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MMM

MMMOPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

DUSTHUNTER SP100

Dust Concentration Monitor

Installation, Operation, Maintenance

Title Page

Main Page

Table of Contents3
Important Information7
Main Hazards7
Hazard through Hot And/Or Aggressive Gases and High Pressure7
Hazards through Electrical Equipment7
Hazards through Laser Beam7
Symbols and Document Conventions7
Warning Symbols7
Warning Levels and Signal Words7
Information Symbols8
Intended Use8
Responsibility of User9
General Information9
Safety Information and Protective Measures9
Product Description11
Measuring Principle, Measured Variables11
Functional Principle11
Response Time12
Function Check13
Device Components15
Sender/Receiver Unit16
Flange with Tube20
MCU Control Unit21
Standard Interfaces21
Versions22
Type Code24
Modules25
Optional External Purge Air Unit27
Adapter for Instrument Air Supply28
Installation Accessories28
Non-Return Valve29
Test Equipment for Linearity Test29
Device Configuration30
Sender/Receiver Unit30
Voltage and Purge Air Supply31
SOPAS ET (PC Program)32
Assembly and Installation33
Project Planning33
Assembly35
Fitting the Flange with Tube35
Fitting the MCU Control Unit37
Fitting the Optional External Purge Air Unit39
Assembly Work40
Fitting the Weatherproof Cover41
Electrical Installation42
Electrical Safety42
Properly Installed Power Isolating Switches42
Lines with Correct Rating42
Grounding the Devices42
Responsibility for System Safety42
General Information, Prerequisites43
Installing the Purge Air Supply43
Control Unit with Integrated Purge Air Supply (MCU-P)43
Optional External Purge Air Unit43
Purging with Instrument Air45
Installing the Non-Return Valve Option46
Connecting the MCU Control Unit47
Work to be Done47
MCU Processor Board Connections48
Connection of Connection Line to MCU49
Standard Connection50
Connecting the MCU Remote Control Unit51
Connection to the MCU Control Unit51
Connection to the MCU Remote Control Unit51
Fitting the Interface and I/O Module (Option)53
Start-Up and Parameter Settings54
Basics54
General Information54
Installing SOPAS ET55
Password for SOPAS ET Menus55
Connection to the Device Via USB Line55
Finding the DUSTHUNTER COM Port55
Connection to the Device Via Ethernet (Option)57
Fitting the Sender/Receiver Unit58
Adapting the Sender/Receiver Unit to the Flow Direction58
Fitting and Connecting the Sender/Receiver Unit59
Assigning the Sender/Receiver Unit to the Measuring Location (in SOPAS ET)60
Setting Standard Parameters62
Assigning the MCU to the Sender/Receiver Unit62
Factory Settings63
Determining the Function Check64
Setting the Analog Outputs Parameters65
Setting the Analog Inputs Parameters67
Setting the Response Time68
Calibration for Dust Concentration Measurement69
Data Backup in SOPAS ET71
Starting Measurement Mode72
Setting the Interface Module Parameters73
General Information73
Setting the Ethernet Module Parameters74
Operating/Setting Parameters Via the Optional LC-Display75
General Information on Use75
Password and Operating Levels75
Menu Structure76
Configuration76
Mcu76
Sender/Receiver Unit79
Using SOPAS ET to Modify Display Settings80
Maintenance82
General82
Maintenance on the Sender/Receiver Unit84
Cleaning the Optics of the Sender/Receiver Unit84
Checking the Contamination Value86
Checking and Cleaning the Non-Return Valve87
Maintenance on the Purge Air Supply88
Control Unit MCU with Integrated Purge Air Supply89
Optional External Purge Air Unit90
Shutdown91
Troubleshooting92
General92
Sender/Receiver Unit93
MCU Control Unit94
Malfunctions94
Warning and Error Messages in the SOPAS ET Program94
Replacing the Fuse96
Specifications97
Compliances97
Technical Data98
Dimensions, Part Nos100
Sender/Receiver Unit100
Flange with Tube102
MCU Control Unit103
Optional External Purge Air Unit105
Weatherproof Covers106
Accessories107
Line Sender/Receiver Unit - MCU107
Purge Air Supply107
Assembly Parts107
Device Check Accessories107
Options for MCU Control Unit108
Miscellaneous108
Consumable Parts for 2-Years Operation108
Sender/Receiver Unit108
MCU with Integrated Purge Air Supply108
Optional External Purge Air Unit108

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SICK DUSTHUNTER SP100 Specifications

General

Brand	SICK
Model	DUSTHUNTER SP100
Category	Monitor
Language	English

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