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1692380
Simplicity 1692380 Service & Repair Manual
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2 - 1
2 T
roubleshooting
T
able of Contents
SECTION CONTENTS
T
roub
leshooting
Troubleshooting the Rider
............................................................
2-2
Troubleshooting the Mower
..........................................................
2-3
SECTION 2. TROUBLESHOOTING
17
19
Table of Contents
Repair Manual
3
Table of Contents
3
Models Covered
5
Introduction
7
Manual Content
7
Safety Rules
8
General Information
10
General Repair Information
13
Bearings & Bushings
13
Belts & Pulleys
13
Electrical Parts
13
Fasteners & Hardware
14
Genuine Replacement Parts
14
Paint
14
Required Tools & Equipment
14
Systems Checks
14
Specifications
15
Torque Specifications
17
Troubleshooting
19
3 Maintenance
22
Storage Temporary
23
Long Term
23
Preventive Maintenance Chart
24
Tire Pressure
24
Engine Oil Level
26
Engine Oil Filter
26
Engine Air Filter
26
Fuel Filter
26
Spark Plug
27
Battery Maintenance
27
Starting after Long Term Storage
24
Maintenance
28
Mower Blade Service
28
Lubricating the Mower
29
Lubricating the Rider
29
4 Adjustments
32
Brake Adjustment
33
Gear Models
33
Hydro Models
34
Neutral Adjustment
34
Return to Neutral Adjustment
34
Hydro Only
34
Idler Pulley / Clutch Adjustment
35
Steering Gear Adjustment
35
Adjustments
36
Mower Adjustments
36
Side-To-Side Leveling
36
Front-To-Back Leveling
37
Transport Height Adjustment
37
Burnishing the Electric Clutch
38
Mower Cutting Height Adjustment
38
Purging Air from Hydro Transaxle
38
5 Electrical Troubleshooting
40
Principals of Operation Ignition System
41
Charging System
41
Cranking System
41
Safety Interlock System
41
System Description
41
Checking out the System General
42
Test Series
42
Electrical Troubleshooting
44
1 Checking the Power Supply / Fuel Solenoid A. Wiring
45
Battery Tests
45
Battery Cables
46
2 Isolate Cranking and Safety Systems
47
3 Testing the Cranking System
47
Test Circuit Breaker
47
Test Power to Ignition Switch
48
Test Ignition Switch
48
Test Power to Solenoid
49
Test Solenoid
50
Solenoid Bench Test
50
Test Power to Starter
51
PTO Interlock Switch
52
Seat Switch (Mechanical)
52
Seat Switch (Electrical)
53
Neutral Safety Switch (Electrical)
54
Interlock Module
54
Hour Meter
54
Power to Hour Meter
55
Test Electric PTO Clutch
55
Wiring Diagram
56
Safety System Diagram
57
6 Wheel Repair
58
Elevating Rear End for Safe Service
59
Elevating the Front of the Unit for Safe Service
59
Wheel Repair
60
Rear Wheel Removal
60
Front Wheel Removal
61
Wheel Bearing Replacement
61
7 Foot Controls Repair
62
Foot Controls Diagram - Gear Models
63
Foot Controls Repair
65
Foot Controls Diagram - Hydro Models
65
Foot Pedal Pad Replacement
67
Foot Pedal Assembly & Front Clutch Rod Removal
67
Idler Arm Assembly Removal - Gear Models
68
Idler Arm Assembly Removal - Hydro Models
69
8 Hand Controls Repair
70
Knob Removal
73
Ground Speed Control Knob Removal
73
Parking Brake Knob Removal
73
Cutting Height Adjustment Knob Removal
73
Dash Shroud Removal
74
Ground Speed Control Lever Replacement
74
Steering Shaft Removal
74
Steering Wheel Removal
74
Hand Controls Repair
75
Ground Speed Control Lever Tension Adj
76
Throttle Control Repair
78
One-Piece Throttle Service
78
Throttle Knob Replacement
78
Throttle Tension Adjustment
78
11 Belt & Clutch Replacement
107
Belt Replacement
108
Drive Belt Replacement - Hydro Models
108
Drive Belt Replacement - Gear Models
109
Clutch Replacement
111
Electric Clutch Replacement
111
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Simplicity 1692380 Specifications
General
Brand
Simplicity
Model
1692380
Category
Lawn Mower
Language
English
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