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Sincro EW 220 TDC User Manual

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SERIE EW-DC
Manuale di uso e manutenzione
Use and Maintenance manual
Manuel d’utilisation et de maintenance
Bedienungs- und Wartungsanleitungen
Manual de uso y mantenimiento
103637
REV01
09/2018
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Sincro EW 220 TDC Specifications

General IconGeneral
Input Voltage230 V
Frequency50/60 Hz
Welding Current Range20 - 220 A
Insulation ClassH
Efficiency85%
Welding ProcessesTIG, MMA
Input Voltage (DC)Not applicable
Output Voltage28 V
Duty Cycle220A @ 60%

Summary

General Information and Safety

Maintenance Checks

Inspect for vibrations, noises, clogged outlets, and brush wear.

Assembly Instructions (IM B35 Coupling)

Speed Adjustment

Welding Instructions

Electrode Selection

Choose electrode diameter based on material thickness, position, and join type.

Current Selection

Select welding current based on electrode manufacturer recommendations.

Welding Process

Using Procedure

Welder Operation

Insert cables, set current range and welding current, then weld.

Welding Problems and Solutions

Arc Issues (Splashes, Arc Length)

Troubleshoot excessive splashes, long arcs, and high/low current.

Troubleshooting Guide

No-Load Voltage Issues

Troubleshoot no voltage at idle, connection, excitation bridge, or winding faults.

Low Welding Current Issues

Address low current due to selector position, speed, or excitation bridge faults.

High Welding Current Issues

Troubleshoot high current due to incorrect selectors or excessive motor speed.

Voltage and Load Issues

Resolve correct idle voltage with low load voltage, overload, or motor slowing.

Defective Welding Issues

Diagnose defective welding due to impedance faults or unstable connections/rotation.

Machine Overheating

Troubleshoot overheating due to ventilation, overload, windings, or rectifier bridge faults.

Diodes Check

Brushes and Collector Maintenance

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