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Sisu Diesel
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645 Series
Sisu Diesel 645 Series User Manual
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WORKSHOP
MANU
AL
SISUDIESE
L
645
8368
41000
2
Table of Contents
Table of Contents
3
To the User
5
Engine Type Designations
5
Location of the Engine Serial no
6
Lifting the Engine
6
Safety Instructions
7
Special Tools
8
Engine Specification
10
Technical Data
11
Cylinder Block
11
Cylinder Liner
11
Cylinder Head
11
Valves, Rocker Arms and Tappets
12
Camshaft
12
Crankshaft
13
Flywheel
13
Timing Gears
14
Connecting Rod
14
Piston, Piston Rings and Pin
15
Lubricating System
15
Oil Pump
15
Coolant Pump
16
Thermostat
16
Turbocharger
16
Tightening Torques
17
Construction
18
General
18
Cylinder Block
18
Flywheel Housing
18
Cylinder Head
19
Valve Mechanism
19
Crank Mechanism
19
Timing Gears
20
Lubricating System
21
Cooling System
22
Inlet and Exhaust System
23
Camshaft Gear
35
Crankshaft
37
Removing Crankshaft
37
Checking Crankshaft
37
Changing Crankshaft Gears
37
Fitting Crankshaft
38
Checking Vibration Damper
38
Connecting Rods and Pistons
39
Removing Pistons Together with Connecting Rods
39
Changing Connecting Rod Bearings
39
Checking Connecting Rod
39
Changing Piston Rings
41
Checking Pistons
41
Fitting Piston Pin
42
Fitting Piston Together with Connecting Rod
42
Flywheel
43
Changing Starter Ring Gear on Flywheel
43
Fitting Flywheel
43
Timing Gear Assembly
44
Removing Timing Gear Casing
44
Fitting Timing Gear Casing
44
Tensioning Device
47
Tensioning Device for Ribbed Belt
47
Fan Drive Device
47
Lubrication System
48
Reconditioning of Oil Relief Valve for Lubricating Oil Pressure
48
Removing and Dismantling Lubricating Oil Pump
48
Assembling and Fitting Lubricating Oil Pump
49
Fitting Oil Sump Gasket
49
Piston Cooling Nozzles
49
Oil Cooler
50
Cooling System
52
Quality Requirements of Coolant
52
Thermostat
52
Reconditioning Coolant Pump
53
Checking Air Cleaner
54
Checking Inlet and Exhaust Pipes
54
Checking Turbocharger
54
Fitting Turbocharger
55
Fitting Intercooler
56
Fuel System
57
Technical Data
57
Bleeding Fuel System
62
Bleeding Thermostart System
62
Measuring Fuel Feed Pressure
63
Checking Overflow Valve
63
Changing Fuel Feed Pump Valves
63
Checking Injection Timing
63
Adjusting Fuel Injection Timing
65
Adjusting Idling Speed
65
Removing Fuel Injection Pump
65
Fitting Fuel Injection Pump
66
Removing Injectors
66
Inspecting Injectors
66
Reconditioning Injectors
67
Fitting Injector in Engine
68
Fitting Delivery Pipes
68
Fuel Quality Requirement
69
Equipment and Feeding Tables
70
Electrical System
73
Alternators
73
Starters
77
Fitting Stop Solenoid
80
Installation of Magnetic Pick up
80
Temperature Sensor
80
4
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Sisu Diesel 645 Series Specifications
General
Type
Diesel
Fuel System
Common Rail
Aspiration
Turbocharged
Cooling System
Liquid Cooled
Configuration
Inline 6-cylinder
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