EasyManua.ls Logo

Sisu Diesel 420D - User Manual

Default Icon
116 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
WORKSHOP MANUAL
SISUDIESEL 320
420
620
8366 40634 634

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sisu Diesel 420D and is the answer not in the manual?

Summary

SAFETY INSTRUCTIONS

SPECIAL TOOLS

TECHNICAL DATA

Cylinder liners

Lists specifications for cylinder liners, such as protrusion and outer diameter.

Cylinder head

Details specifications for the cylinder head, including height and valve guide dimensions.

Valves, rockers and tappets

Camshaft

Lists specifications for the camshaft, including bearing journal diameters and clearances.

Crankshaft

Balancing unit (420-engines)

Timing gears

Details specifications for timing gears, including tooth backlash and marks.

Connecting rod

Lists specifications for connecting rods, including pin bushing and big end bearing dimensions.

Piston, rings and pin

Lubricating system

Details oil pressure requirements and specifications for the lubricating oil pump.

Oil pump (620;634-engines)

Coolant pump (320, 420-engines)

Provides specifications for the coolant pump on 320 and 420 engines, including bearing and shaft diameters.

Coolant pump (620;634-engines)

Turbocharger

Lists specifications for turbochargers, including shaft end float and radial clearance.

TIGHTENING TORQUES

CONSTRUCTION

Cylinder block

Describes the cylinder block, its function, and key features like wet liners and camshaft location.

Crank mechanism

Cylinder head

Details the cylinder head construction for different engine models, bolt tightening, and valve guides.

Timing gears

Lubricating system

Cooling system

Inlet and exhaust system

Turbocharger

Describes the turbocharger operation, lubrication, cooling, and by-pass system.

1. CYLINDER BLOCK

G. Fitting guide pipe for oil dipstick

H. Fitting cylinder liner

Details the process of fitting cylinder liners, including checking paint deposit and liner height.

H. Fitting cylinder liner (continued)

2. FLYWHEEL HOUSING

B. Changing crankshaft rear oil seal

Explains how to change the crankshaft rear oil seal, including cleaning and potential spacer ring use.

B. Changing crankshaft rear oil seal (continued)

3. CYLINDER HEAD

D. Changing valve guides

E. Machining valve seat

Explains how to machine valve seats using milling cutters and the correct angles.

I. Fitting cylinder head

4. VALVE MECHANISM

B. Changing camshaft;camshaft gear

C. Adjusting valves

5. CRANKSHAFT

B. Checking crankshaft

Explains how to clean and check the crankshaft for wear and journal clearance.

D. Changing crankshaft gear rim (420-engines only)

E. Fitting crankshaft

Provides instructions for fitting the crankshaft, including bearing lubrication, end float check, and main bearing cap tightening.

F. Crankshaft hub piece

G. Changing crankshaft pulley;vibra tion damper

Details the procedure for changing the crankshaft pulley/vibration damper and setting injection timing.

6. CONNECTING RODS AND PISTONS

B. Changing connecting rod bearings

Explains how to change connecting rod bearings, including piston pin bushing and big end bearing procedures.

D. Changing piston rings

F. Fitting piston pin

G. Fitting piston together with con necting rod.

Details the process of fitting the piston with the connecting rod, including bearing lubrication and tightening.

8. FLYWHEEL

B. Fitting flywheel

Explains how to fit the flywheel, including cleaning surfaces, using guide pins, and tightening screws.

9. TIMING GEAR ASSEMBLY

C. Fitting timing gear casing

Timing Gear Assembly (continued)

10. LUBRICATION SYSTEM

A. Reconditioning of oil relief valve for lubricating oil pressure

Details how to recondition the oil relief valve, including cleaning and checking parts.

C. Assembling and fitting lubricating oil pump

11. COOLING SYSTEM

B. Reconditioning coolant pump (320, 420)

Details the reconditioning of the coolant pump for 320/420 engines, including disassembly and part removal.

B. Reconditioning coolant pump (320, 420) (continued)

C. Reconditioning coolant pump (Separate ball bearings 320, 420, 620, 634)

Explains the reconditioning of coolant pumps with separate ball bearings for various engine models.

C. Reconditioning coolant pump (Separate ball bearings 320, 420, 620, 634) (continued)

12. INLET AND EXHAUST SYS TEM

B. Checking inlet and exhaust pipes

Details how to check inlet and exhaust pipes for leaks, flatness, and damage.

C. Checking turbocharger

Explains how to diagnose turbocharger faults by visually inspecting wheels and checking oil leaks.

D. Fitting turbocharger

13. FUEL SYSTEM

IN -LINE FUEL INJECTION PUMP

Technical data for Bosch A/P inline fuel injection pumps, including types, orders, and oil fillings.

Tightening torques

Lists tightening torques for fuel system components like injection pump gears and injectors.

Governor

A. Bleeding fuel system

C. Measuring fuel feed pressure

F. Checking injection timing

2 nd way of checking

G. Adjusting fuel injection timing

Explains how to adjust fuel injection timing by rotating the injection pump.

H. Removing fuel injection pump

I. Fitting fuel injection pump

Explains how to fit the Bosch-A injection pump, including o-ring checks, alignment, and bleeding.

I. Fitting fuel injection pump (Bosch-P injection pump)

J. Checking and changing pressure valve

K. Adjusting idling speed

Explains how to adjust the engine idling speed using specific screws.

L. Removing injectors

M. Inspecting injectors

Explains how to inspect injectors, including cleaning, checking opening pressure, and spray pattern.

N. Reconditioning injectors

O. Fitting injector in engine

A. Dismounting and mounting injection pump

C. Bleeding fuel system

Explains how to bleed the fuel filter for the distributor pump system.

Bleed the injection pump

A. Removing pump

B. Fitting injection pump and adjusting injection timing

Explains how to fit the Stanadyne injection pump and adjust its injection timing.

C. Bleeding fuel system

F. Adjusting low idling speed

I. Checking injection timing (dy namic)

Trouble shooting

Fuel quality requirement

15. ELECTRICAL SYSTEM

A. Alternators

Provides specifications for Magneti Marelli and CAV alternators, including voltage and output.

A. Alternators (continued)

B. Starters

C. Electric stop device

D. Installation of magnetic pick up

Sisu Diesel 420D Specifications

General IconGeneral
BrandSisu Diesel
Model420D
CategoryEngine
LanguageEnglish

Related product manuals