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Sisu Diesel 620D - User Manual

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WORKSHOP MANUAL
SISUDIESEL 320
420
620
8366 40634 634

Table of Contents

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Summary

SAFETY INSTRUCTIONS

ENGINE SPECIFICATIONS

TECHNICAL DATA

Cylinder block

Technical data pertaining to the engine's cylinder block, including dimensions and tolerances.

Cylinder liners

Technical data for cylinder liners, including dimensions, tolerances, and oversize specifications.

Cylinder head

Technical data for the cylinder head, including dimensions, valve guides, and seat information.

Valves, rockers and tappets

Camshaft

Crankshaft

Flywheel

Technical data for the flywheel, including ring gear specifications and unbalance limits.

Connecting rod

Piston, rings and pin

Lubricating system

Oil pump (320, 420 -engines)

Technical data for the oil pump in 320/420 engines, including gear backlash and shaft dimensions.

Lubricating system (620;634 - engines)

Specific details of the lubricating system for 620/634 engines, including piston cooling nozzles.

Oil pump (620;634 -engines)

Coolant pump (320, 420 -engines)

Coolant pump (with separate ball bearings 320 - and 420 -engines)

Coolant pump (620;634 -engines)

Turbocharger

TIGHTENING TORQUES

Crankshaft

Cylinder head

The cooling system

Cooling system (320, 420)

Details on the coolant pump and thermostat functions, and system modifications.

Cooling system (620;634)

Information on coolant pumps with heavy-duty bearings in 620/634 engines and their reconditioning.

Inlet and exhaust system

Electronic Engine Management sys tem (EEM)

WORK INSTRUCTIONS

1. CYLINDER BLOCK

Work instructions related to the cylinder block, including liner and bushing services.

2. FLYWHEEL HOUSING

3. CYLINDER HEAD

I. Fitting cylinder head

4. VALVE MECHANISM

B. Changing camshaft;camshaft gear

C. Adjusting valves

5. CRANKSHAFT

E. Fitting crankshaft

6. CONNECTING RODS AND PISTONS

B. Changing connecting rod bear ings

Procedure for changing connecting rod bearings, including piston pin bushing and big-end bearing services.

D. Changing piston rings

G. Fitting piston together with con necting rod.

8. FLYWHEEL

9. TIMING GEAR ASSEMBLY

10. LUBRICATION SYSTEM

G. Lubricating oil quality requirements

11. COOLING SYSTEM

E. Quality requirements of coolant

12. INLET AND EXHAUST SYS TEM

C. Checking turbocharger

Diagnostic procedures for checking the turbocharger for faults, including visual inspection and clearance measurements.

D. Fitting turbocharger

13. FUEL SYSTEM

IN -LINE FUEL INJECTION PUMP

Technical data and repair instructions for the inline fuel injection pump.

Bosch -P injection pump

Bosch -A injection pump

A. Bleeding fuel system

F. Checking injection timing (dy namic)

G. Adjusting fuel injection timing

H. Removing fuel injection pump

I. Fitting fuel injection pump

J. Checking and changing pressure valve

K. Adjusting idling speed

L. Removing injectors

M. Inspecting injectors

N. Reconditioning injectors

O. Fitting injector in engine

CAV DISTRIBUTOR PUMP

A. Dismounting and mounting in jection pump

C. Bleeding fuel system

E. Injector

STANADYNE DISTRIBUTOR PUMP

TECHNICAL DATA

Technical data for Stanadyne injection pumps, fuel feed pumps, and injectors, including specifications and torques.

Stanadyne -distributor pump

Stanadyne distributor pump

A. Removing pump

B. Fitting injection pump and adjusting injection timing

E. Injectors

F. Adjusting low idling speed

I. Checking injection timing (dy namic)

Trouble shooting

Fuel quality requirement

15. ELECTRICAL SYSTEM

A. Alternators

Technical specifications and tightening torques for Magneti Marelli and CAV alternators.

B. Starters

C. Electric stop device

16. OPTIONAL EQUIPMENT

A. Compressor (Bendix)

Disassembly and inspection procedures for the Bendix compressor.

B. Compressor (Knorr)

C. Industrial clutch (A.P. Borg & Beck)

Sisu Diesel 620D Specifications

General IconGeneral
BrandSisu Diesel
Model620D
CategoryEngine
LanguageEnglish

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