Skoda OCTAVIA - Bonded Windows; Removing and Installing Bonded Windows

OCTAVIA
Windows
64
Edition 05.05
S00.5118.67.20
------------ 64-1 ------------
Bonded windows
Removing and installing bonded
windows
Notes:
For safety reasons, re-using the cut-out wind-
screen is not permissible. The windscreen must
always be replaced with a new original part. The
cut-out rear and side windows can be re-used
after a thorough inspection.
Special tools, testers and aids required
ƒ""Cutting tool or tool DGE-100 and TWH 200
made by Equalizer.
ƒ""Straightening knife e.g. SB - 531 or glass
scraper SC - 170.
ƒ""
Tool for inserting cutting cord or cutting wire.
ƒ""Spooler e.g. V.A.G 1654 A with guide pulley
V.A.G 1474/1.
ƒ""Cutting wire e.g. 357 853 999 A.
ƒ""Cutting cord e.g. 357 845 955.
ƒ""Double suction cup gripper, e.g. V.A.G 1344
or tool ESM-911 made by Equalizer.
ƒ""Pneumatic gun e.g. VAS 5237.
ƒ""Cartridge heating box e.g. V.A.G 1939A.
Adhesive ma-
terials
Spare Parts No. Purpose, application range Denomination,
manufacturer,
comment
2K Window glue
(PUR)
DA 004 600 A2
1)
Strong glueing of windscreen and side windows. Caution: It is
absolutely nec-
essary to follow
the manufactur-
er’s instructions.
1K Window glue
(PUR)
DH 009 100
1)2)
Adhesive hardens fast so the work must be done
swiftly and skillfully.
300 ml fi lling
1K Window glue
(PUR)
DH 009 100 03
1)2)3)
Strong glueing of windscreen, side windows and rear
windows.
110 ml small
fi lling
Activator D 181 801 A1 Activate the cut back layer.
Applicator D 009 500 25 Apply primer and activator. Order volume
25 pieces
Primer for win-
dows and paint-
ed surfaces
D 009 200 02 Priming the windows. Must be applied to window.
Is applied to paint before applying glue and sealant
(PUR).
Cleaning solu-
tion
D 009 401 04 Clean all surfaces to which primer or glue is applied.
Glue remover D 002 000 10 Remove residual glue. Must not be
applied on ad-
hesive areas
before glueing.
1)
Respect waiting time µ page 64-8.
2)
Heat according to manufacturer’s instructions with cartridge heater e.g. V.A.G 1939.
3)
Small cartridge 110 ml, for sealing work or if the 300 ml cartridge is insuffi cient.