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Skyjack 3215 SJIII Compact Series User Manual

Skyjack 3215 SJIII Compact Series
116 pages
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Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9
Phone: 519-837-0888
Toll Free: 1-800-265-2738
Fax: 519-837-8104
Email: skyjack@skyjack.com
www.skyjack.com
SJIII Compact Series
Service Manual
Models 3215 & 3219
Printed in Canada April 2008
Part No. 143909AA

Table of Contents

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Skyjack 3215 SJIII Compact Series Specifications

General IconGeneral
BrandSkyjack
Model3215 SJIII Compact Series
CategoryBoom Lifts
LanguageEnglish

Summary

SJIII Compact Series Service Manual

Section 1: Scheduled Maintenance Inspections

Operator's Responsibility for Maintenance

Explains the meaning and importance of safety alert symbols and defines hazard levels.

Section 1: Scheduled Maintenance Inspections

Outlines operator duties, maintenance schedules, tables, and related procedures.

Operator's Responsibility for Maintenance

Details operator duties, equipment definition, usage, manuals, warranty, and accessories.

Safety Precautions

Covers general safety warnings, operator reminders, and electrocution hazards.

Continued Safety Precautions

Details precautions on regulations, securing, PPE, clothing, entanglement, falls, wind, and stability.

More Safety Precautions

Covers surface capacity, prohibited modifications, side forces, crane use, guardrails, and hazards.

Additional Safety Precautions

Addresses capacity limits, snagged platform recovery, positioning, fall protection, and unsafe conditions.

Maintenance and Inspection Schedule

Details inspection schedules, owner records, replacement parts, and safety tips for maintenance.

Hydraulic System Maintenance and Repair

Covers key points, cleanliness, failure procedures, oil handling, component disassembly, and maintenance hints.

Scheduled Maintenance Inspections Overview

Covers inspections for electrical and hydraulic components, labels, and limit switches.

Function Tests Overview

Introduces function tests, warns against using malfunctioning units, and references manuals.

Platform Control Console Tests

Tests console emergency stop, enable trigger, and steering functions.

Driving Function Test

Tests forward/reverse drive functions and brake system effectiveness.

Platform Raising/Lowering Test

Tests platform raising/lowering, lowering warning system, and horn function.

Pothole Sensor Test

Tests pothole sensor and speed limit functions with warnings.

Tilt Sensor Test

Tests tilt sensor operation on a slope and its effect on controls.

Section 2: Maintenance Tables and Diagrams

Specifications and Features Table (ANSI/CSA)

Table detailing specifications and features for ANSI/CSA models.

Specifications and Features Table (ANSI/CSA) - Continued

Continued specifications and features for ANSI/CSA models.

Specifications and Features Table (CE)

Table detailing specifications and features for CE models.

Specifications and Features Table (CE) - Continued

Continued specifications and features for CE models.

Specifications and Features Table (AS)

Table detailing specifications and features for AS models.

Specifications and Features Table (AS) - Continued

Continued specifications and features for AS models.

Tire Compatibility Warning

Warns against intermixing tires and advises using original types.

Floor Loading Pressure Table (ANSI/CSA)

Table showing floor loading pressures for ANSI/CSA models.

Floor Loading Pressure Table (CE)

Table showing floor loading pressures for CE models.

Floor Loading Pressure Table (AS)

Table showing floor loading pressures for AS models.

Maximum Platform Capacities Table (ANSI/CSA)

Table detailing maximum platform capacities for ANSI/CSA models.

Maximum Platform Capacities Table (CE)

Table detailing maximum platform capacities for CE models.

Load Sensing System Warning

Warns about the load sensing system and exceeding platform capacity.

Maximum Platform Capacities Table (AS)

Table detailing maximum platform capacities for AS models.

Section 3: System Component Identification and Schematics

Platform Control Console Diagram

Diagram illustrating the platform control console wiring.

Base Control Console Diagram

Diagram illustrating the base control console wiring.

Hydraulic Schematic - Model 3215

Hydraulic schematic diagram for Model 3215.

Hydraulic Schematic - Model 3219

Hydraulic schematic diagram for Model 3219.

Electrical Panel Diagram (ANSI/CSA)

Diagram of the electrical panel for ANSI/CSA configurations.

Electrical Panel Diagram (CE)

Diagram of the electrical panel for CE configurations.

Electrical Panel Diagram (EE Rated)

Diagram of the electrical panel for EE Rated configurations.

Section 4: Troubleshooting Information

Electrical System Troubleshooting

Lists common electrical system faults and their causes/remedies.

Continued Electrical System Troubleshooting

Troubleshoots electrical faults related to base and platform controls.

Further Electrical System Troubleshooting

Troubleshoots electrical faults for platform controls and drive/steer functions.

More Electrical System Troubleshooting

Troubleshoots electrical faults for up/down functions and specific model issues.

Final Electrical System Troubleshooting

Troubleshoots electrical faults for drive, steer, brakes, and multiple functions.

Hydraulic System Troubleshooting

Lists common hydraulic system faults and their causes/remedies.

Continued Hydraulic System Troubleshooting

Troubleshoots hydraulic faults for platform lowering, driving, and steering.

Final Hydraulic System Troubleshooting

Troubleshoots hydraulic faults for brake release and steering.

Load Sensing System (CE) Troubleshooting

Troubleshoots CE load sensing system faults using flash codes.

Continued Load Sensing System (CE) Troubleshooting

Troubleshoots CE load sensing system flash codes for height and elevation.

More Load Sensing System (CE) Troubleshooting

Troubleshoots CE load sensing system flash codes for pressure curves and delta.

Final Load Sensing System (CE) Troubleshooting

Troubleshoots CE load sensing system flash codes for pressure and elevation switch.

Section 5: Procedures

OEM Controller Electronics Information

Provides info on OEM controller electronics, flow control, and adjustments.

OEM Controller Troubleshooting

Lists common OEM controller problems and diagnostic steps.

OEM Controller Switch Wiring

Wiring information for OEM controller switches.

Electronic Tilt Switch Setup Procedure

Steps for replacing, reprogramming, testing, and verifying the electronic tilt switch.

Program the Tilt Switch

Steps for programming the electronic tilt switch.

LED Error Codes - Quick Reference Chart

Lists HELP messages and LED indications for error codes.

LED Error Codes - Code Breakdown Chart

Breaks down LED flash codes by diagnostic sequence.

LED Error Codes - Code Breakdown Chart (Continued)

Continues breakdown of LED flash codes.

Fault Code 71: Bad Tilt Sensor

Identifies fault for a bad tilt sensor.

Fault Code 72: Bad HWFS

Identifies fault for bad HWFS.

Fault Code 73: Bad Slave Analogs

Identifies fault for bad slave analogs.

Fault Code 74: Bad Strain Monitors

Identifies fault for bad strain monitors.

Fault Code 75: Bad Slave Micro

Identifies fault for bad slave micro.

Fault Code 76: HWFS Stalled

Identifies fault for HWFS stalled.

Control Module Load Calibration: Code Messages and Definitions

Explains calibration failure messages and definitions.

Calibration Failure: F01 Check HWFS

Explains F01 failure message regarding HWFS.

Calibration Failure: F02 Not Ground Mode

Explains F02 failure message regarding ground mode.

Calibration Failure: F03 Not Stopped

Explains F03 failure message regarding stopped status.

Calibration Failure: F04 Tilted

Explains F04 failure message regarding tilt.

Calibration Failure: F05 Bad Height

Explains F05 failure message for bad height sensor output.

Calibration Failure: F06 Check Elevation Switch

Explains F06 failure message for elevation switch.

Calibration Failure: F08 Check Elevation Switch

Explains F08 failure message for elevation switch.

Calibration Failure: F09 Bad Height

Explains F09 failure message for bad height sensor output.

Calibration Failure: F10 Bad Height

Explains F10 failure message for bad height sensor output.

Calibration Failure: F11 Not Up

Explains F11 failure message for failure to move up.

Calibration Failure: F13 Low Height Range

Explains F13 failure message for low height range.

Calibration Failure: F15 Check Elevation Switch

Explains F15 failure message for elevation switch.

Calibration Failure: F16 Low Elevation Open

Explains F16 failure message for low elevation switch opening.

Calibration Failure: F17 High Elevation Open

Explains F17 failure message for high elevation switch opening.

Calibration Failure: F18 Low Elevation Close

Explains F18 failure message for low elevation switch closing.

Calibration Failure: F19 High Elevation Close

Explains F19 failure message for high elevation switch closing.

Calibration Failure: F20 Height Not Zero

Explains F20 failure message for incorrect lowered height.

Calibration Failure: F28 Bad Height

Explains F28 failure message for bad height sensor.

Calibration Failure: F42 Low Pressure

Explains F42 failure message for low pressure.

Calibration Failure: F43 High Pressure

Explains F43 failure message for high pressure.

Calibration Failure: F44 Low Pressure

Explains F44 failure message for low pressure.

Calibration Failure: F45 High Pressure

Explains F45 failure message for high pressure.

Calibration Failure: F46 Check Elevation Switch

Explains F46 failure message for elevation switch.

Calibration Failure: F47 Check Elevation Switch

Explains F47 failure message for elevation switch.

Calibration Failure: F48 Bad Pressure

Explains F48 failure message for bad pressure sensor.

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