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Skyjack Telescopic Boom Series User Manual

Skyjack Telescopic Boom Series
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TM
OPERATING MANUAL
ANSI/CSA/AS
This manual must be kept and stored with the aerial platform at all times.
For Service please call ........................................................................800 275-9522
Skyjack Service Center, 3451 Swenson Ave., St. Charles, IL. 60174, USA .... FAX 630 262-0006
For Parts in North America and Asia please call .................................... 800 965-4626
Skyjack Parts Center, 3451 Swenson Ave., St. Charles, IL. 60174, USA ................ FAX 888 782-4825
For Parts & Service in Europe please call ................................................. 44-1691-676-235
Skyjack Europe, Glovers Meadow, Maesbury Rd., Oswestry, Shropshire, U.K. .....FAX 44-1691-676-239
143850AF-A Printed in Canada September 2007
Models:
SJ 40T & SJ 45T
Operating Manual - ANSI/CSA/AS
Telescopic Boom Series

Table of Contents

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Skyjack Telescopic Boom Series Specifications

General IconGeneral
Turning Radius (Inside)Varies by model
Turning Radius (Outside)Varies by model
WeightVaries by model
Boom TypeTelescopic
Power SourceDiesel or Electric
Drive System4WD

Summary

About Your Aerial Platform

Read and Heed

Defines the platform, its purpose, intended use, and the importance of the manual.

Service Policy and Warranty

Details the warranty terms, service contact, and parts information.

Optional Accessories

Lists available optional accessories and where to find operating instructions.

Scope of this Manual

Clarifies the manual's applicability to different platform versions (ANSI, CSA, AS).

Operator Safety Reminders

Emphasizes the operator's role in preventing accidents and following safety rules.

Electrocution Hazard

Warns about electrocution risk and specifies minimum safe approach distances from power lines.

Safety Precautions

Lists essential safety measures to follow before operating the aerial platform.

Major Assemblies

Base

Describes the base assembly, its construction, and axle features.

Turret

Details the turret assembly and its two compartments.

Boom Assembly

Describes the boom assembly mechanism, including cylinders and jib.

Platform

Describes the platform construction, railing system, and access gate.

Serial Number Nameplate

Component Identification

Drive Bypass Valve

Explains the location and function of the drive bypass valve for loading/unloading.

Main Power Disconnect Switch

Identifies and describes the main power disconnect switch's function.

Brake System

Describes the brake system, including manual release for towing.

Tilt Switch

Explains the function of the tilt switch and its warning system.

Turret Transportation Lock

Describes the locking device used to secure the turret during shipping.

All Motion Alarm

Explains the audible alarm that sounds when boom functions are activated.

Footswitch

Describes the platform footswitch and its anti-tiedown feature.

Manual Storage Box

Locates and describes the weather-resistant box for documentation.

Base Control Console

Details the controls, switches, and pilot lights on the base control console.

Platform Control Console

Details the controls, switches, and pilot lights on the platform control console.

Component Identification (Special Options)

Tire Sealant (If Equipped)

Explains how to identify and handle tires equipped with sealant.

AC Outlet on Platform (If Equipped)

Describes the 110V AC outlet on the platform and its plug location.

Cold Weather Start (If Equipped)

Details the battery warmer/hydraulic oil heater cord for cold weather operation.

Work Light (If Equipped)

Explains the function and mounting of the work light assembly.

Flashing Amber Light (If Equipped)

Describes the location and function of the flashing amber light.

Welder (If Equipped)

Details the welder option, its weight, and associated warnings.

Operator's Responsibility

Visual and Daily Maintenance Inspections

Outlines daily checks for damage, malfunctions, and loose components.

Function Tests

Explains the importance of testing all aerial platform functions before use.

Visual and Daily Maintenance Inspections

Labels

Directs user to check label placement and legibility.

Electrical Components

Emphasizes the importance of maintaining electrical components.

Limit Switches

Guides inspection of limit switches for security and damage.

Hydraulic Components

Highlights the importance of inspecting hydraulic components for performance.

Engine Compartment

Details checks for engine compartment latches, components, battery, and motor.

Fuel Leaks

Warns about fuel leaks and emphasizes inspection safety.

Base Components

Inspects base components like turret lock, drive axle, and steer cylinders for damage.

Wheel/Tire Assembly

Guides inspection of tires and wheels for damage, wear, and pressure.

Platform Assembly

Checks platform assembly for loose parts, fasteners, and guardrails.

Boom and Jib Components

Inspects boom, jib, cylinders, hoses, and pads for damage and leaks.

Special Options Maintenance

Inspects hydraulic generator, battery warmer, welder, and lights for damage.

Function Tests

Test Main Power Disconnect Switch

Verifies the operation of the main power disconnect switch.

Base Control Console Function Tests

Covers tests for emergency stop, function enable, self-leveling, tilt sensor, and key switch.

Platform Control Console Function Tests

Covers tests for footswitch, horn, driving, steering, and boom functions.

Test Emergency Stop

Tests the functionality of the emergency stop button.

Test Steering

Verifies the operation of the steering system.

Test Driving Function

Checks the forward and reverse driving functions of the platform.

Test Driving Speed

Evaluates drive speed under different boom conditions.

Test Brakes

Verifies the brake system engagement and stopping performance.

Test Oscillating Axles

Checks the locking and unlocking of oscillating axles.

Start Operation

Activating Control Consoles

Details the procedure for activating the base and platform control consoles.

Base Control Console Operations

Covers platform rotation, turret rotation, jib, boom, and leveling from base console.

Platform Console Operations

Explains driving, steering, jib, boom, platform, and turret control from platform console.

Platform Console Operations - Additional

Covers turret rotation, horn, emergency power, and shutdown from platform console.

Refueling Procedure

Refueling Procedure

Provides instructions on how to refuel the aerial platform with regular fuel.

Regular Fuel (Gasoline or Diesel)

Details the procedure for refueling with gasoline or diesel.

Loading/Unloading

Loading and Tie-down

Outlines the procedure for loading and securing the aerial platform.

Locking the Turret

Explains how to lock the turret for transport.

Lifting

Details the procedure for lifting the aerial platform safely.

Winching and Towing Procedure

Winching and Towing Procedure

Provides steps for winching and towing the aerial platform.

To Release Brakes Manually

Details how to manually disengage the brakes for towing.

Emergency Lowering Procedures

Emergency Lowering Procedures

Guides the operator on using the emergency lowering system.

Chassis Tilt

Counterweight Uphill Recovery

Steps for recovering when the counterweight is uphill.

Counterweight Downhill Recovery

Steps for recovering when the counterweight is downhill.

Diagrams

Reach Diagram - SJ 40T

Shows the reach capabilities of the SJ 40T model.

Dimension - 40T

Provides dimensional data for the SJ 40T model.

Reach Diagram - SJ 45T

Shows the reach capabilities of the SJ 45T model.

Dimensions - 45T

Provides dimensional data for the SJ 45T model.

Axle Oscillation Diagrams

Illustrates axle oscillation modes and drive speeds.

Tables

Standard and Optional Features

Lists standard and optional equipment for SJ 40T and SJ 45T.

Specifications and Features

Provides detailed specifications for SJ 40T and SJ 45T models.

Owner's Annual Inspection Record

Provides a template for recording annual inspections.

Tire/Wheel Specifications

Lists specifications for tires and wheels.

Floor Loading Pressure

Details floor loading pressure (LCP and OUP) for different configurations.

General Maintenance

Maintenance and Inspection Schedule

Outlines the schedule for daily, periodic, and annual maintenance.

Operator's Checklist

Operator's Checklist

Provides a checklist for operators to perform pre-operation inspections.

Labels

Safety and Warning Labels

Covers labels for hazardous voltage, power disconnect, towing, and general warnings.

Component Identification Labels

Identifies labels for model numbers, lift points, wheel loads, and 4x4 drive.

Operational Labels

Covers labels for fuel types, AC supply, glow plugs, and console controls.

Maintenance and Procedure Labels

Identifies labels for annual inspection, emergency lowering, and manual box.

Load and Capacity Labels

Details labels for load ratings, operator checklist, platform capacity, and standards compliance.

Special Option Labels

Identifies labels related to specific options like hazardous voltage and welder.

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