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Smart Sensor AR860 User Manual

Smart Sensor AR860
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MODEL: AR860
Ultrasonic Thickness Gauge
Instruction Manual
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Smart Sensor AR860 Specifications

General IconGeneral
BrandSmart Sensor
ModelAR860
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction

Scope of Application

Defines where the unit is suitable for use, listing materials like metal, plastic, and ceramic.

Standard Pack and Unit Diagram

Lists included items like transducers and coupling agent, and shows a diagram of the unit.

Diagram of the Unit

Visual representation of the unit's components, including the LCD, case, and transducer connection.

LCD Display Explained

Explains the indicators and symbols shown on the LCD screen, such as battery power and units.

Control Panel Functions

Identifies and explains the function of each button on the control panel for operation.

Key Features and Functions

Lists the key capabilities and operational features of the gauge, including auto-calibration and data storage.

Specifications

Operation Instructions

Before Measurement

Steps to take before measurement, including connecting the transducer and powering on the unit.

Sound Velocity Selection

Instructions on how to select and set the sound velocity for accurate measurements.

Sound Velocity Adjustment

Procedure to adjust the sound velocity to a desired value using the unit's controls.

Calibration Procedure

Steps for calibrating the unit using the standard sample block for accurate readings.

Thickness Measurement

Detailed steps for performing thickness measurements using the ultrasonic gauge.

Velocity Measurement Mode

How to measure the sound velocity of a material using a known thickness.

Thickness Alarm Setup

Configuration of low and high thickness limits for alarming.

Thickness Data Storage

How to save and store measured thickness readings within the unit's memory.

Store Thickness Data Record

Procedure to enter data record mode and review stored thickness measurements.

Data Delete Function

Instructions for clearing stored data, either all data or current stored data.

Low Battery Indication

How the unit indicates low battery status and the need for replacement.

Backlight Selection

How to turn the backlight on or off and its activation duration.

Measurement Tips

Surface Cleaning

Importance of removing dust, dirt, and grease from the surface before measuring.

Reducing Surface Roughness

Methods to smooth rough surfaces to avoid measurement errors.

Handling Rough Machining

Techniques for dealing with tiny textures or slots from rough machining.

Measuring Pipes and Tubing

Guidance on transducer orientation for accurate wall thickness measurement of pipes.

Complex Shape Material

Advice for taking measurements on materials with complex shapes.

Non-Parallel Surface Measurement

Ensuring parallel surfaces for satisfactory ultrasonic response and accurate readings.

Precautions for Accuracy

Thin Material Measurement

Using a sample block to determine the minimum limit for very thin materials.

Stained or Rusting Surfaces

How to handle measurements on surfaces with rust or stains to avoid errors.

Material Velocity Identification

Importance of using the correct material velocity for accurate thickness readings.

Transducer Abrasion

Effects of transducer surface wear and how to maintain its sensitivity.

Zero Function Calibration

Proper use of the zero function for calibrating with the standard block.

Multilayer/Composite Materials

Limitations of measuring uncoupled or composite materials due to wave travel.

Oxidized Surface Influence

How oxidized layers can affect reading accuracy and the need for calibration.

Abnormal Reading Identification

Guidance for operators to distinguish abnormal readings from causes like rust or errors.

Coupling Agent Selection and Use

Choosing and applying the correct coupling agent for optimal measurement.

Maintenance

Battery Replacement

Steps for replacing batteries when the low battery icon is displayed.

Transducer Protection

Guidance on protecting the transducer's wear face from scratches and damage.

Cabinet Cleaning

Instructions for cleaning the unit's cabinet and LCD window with a moist cloth.

Sample Block Cleaning

How to clean the sample block after use to prevent rust and maintain accuracy.

Shock and Humidity Avoidance

Precautions to avoid physical shock and storage in high humidity environments.

Table of Sound Velocity

Specific Declarations

Product design, manual updates, repairs, and battery disposal regulations.

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