Effective
09/2005
CHAPTER 3 CHECKOUT, CALIBRATION AND MAINTENANCE
SHAFT IMBALANCE, WHEEL ADAPTER TO SHAFT REMOUNT TEST .................................................... 3-1
TOOLS REQUIRED WHEN SERVICING THE HANDSPIN BALANCER ..................................................... 3-2
OTHER SUPPLIES................................................................................................................................. 3-2
FUNCTIONS OF HAND SPIN BALANCER .................................................................................................. 3-3
SERVICE CODES .................................................................................................................................. 3-3
P CODE DESCRIPTIONS OF THE BALANCER .......................................................................................... 3-4
P2 RIM WIDTH INCH / MILLIMETER..................................................................................................... 3-4
P3 GRAM / OUNCE................................................................................................................................ 3-4
P4 CALIBRATION WITH ADAPTER OR DISABLE ADAPTER COMPENSATION ................................ 3-4
P7 TOGGLE MILLIMETER AND INCH FOR DIAMETER ....................................................................... 3-4
P12 READ COUNTERS. ........................................................................................................................ 3-4
P14 USER CALIBRATION PROCEDURE.............................................................................................. 3-5
P18 ALU-S MODE .................................................................................................................................. 3-6
P19 ALU-S SINGLE PLANE BALANCING MODE ................................................................................. 3-6
P20 TOGGLE VEHICLE / MOTORCYCLE SOFTWARE........................................................................ 3-6
P21 KERNEL SOFTWARE..................................................................................................................... 3-6
P28 KERNEL ERROR MESSAGES ....................................................................................................... 3-6
P36 TOGGLE ANGLES OF LEFT AND RIGHT WEIGHTS. ................................................................... 3-6
P43 RESETTING THE COUNTERS ...................................................................................................... 3-6
P44 READ OR RESET PRODUCTIVITY OF USER .............................................................................. 3-6
P50 READ OUTPUT VOLTAGE OF POTENTIOMETER OF SAPE. ...................................................... 3-7
P53 DISPLAY TEST ............................................................................................................................... 3-7
P59 DISPLAYS THE UNBALANCE OF THE BARE SHAFT .................................................................. 3-7
P64 DISPLAYS THE TRANSDUCER OUTPUT ..................................................................................... 3-7
P74 READ SHAFT POSITION AND ANGLE .......................................................................................... 3-7
P80 SAPE GAUGE CALIBRATION ........................................................................................................ 3-7
P 83 FACTORY CALIBRATION PROCEDURE ...................................................................................... 3-8
P84 EMPTY SHAFT CALIBRATION PROCEDURE ............................................................................. 3-10
P85 COPY CONTENTS OF MAIN PCB TO ENCODER, ONLY AVAILABLE IN INITIALIZATION. ....... 3-10
P86 COPY CONTENTS OF ENCODER TO MAIN PCB, ONLY AVAILABLE IN INITIALIZATION. ....... 3-10
P90 MATCH BALANCE ........................................................................................................................ 3-10
P91 OPTIMIZATION ............................................................................................................................. 3-10
P 95 CLEAN & RESET EEPROM 1 & 2 ............................................................................................... 3-10
SERVICING THE BALANCER .........................................................................................................
............ 3-11
CONTROL PANEL REMOVAL AND REPLACEMENT .......................................................................... 3-11
MAIN PROCESSOR REPLACEMENT ................................................................................................. 3-12
TRANSDUCER REMOVAL................................................................................................................... 3-13
INSTALLATION OF TRANSDUCER..................................................................................................... 3-13
BRAKE SOLENOID .............................................................................................................................. 3-14
BRAKE SOLENOID ADJUSTMENT ..................................................................................................... 3-14
SHAFT BRAKE BAND .......................................................................................................................... 3-14
SAPE SYSTEM .................................................................................................................................... 3-15