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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6
TABLE OF CONTENTS....................................................................................................7
SECTION 1 –
FAMILIARIZATION ................................................................................................. 8-9
CONTROL IDENTIFICATION & SAFETY SIGNS .............................................. 10-12
SECTION 2 - OPERATING INSTRUCTIONS ........................................................... 13-21
Pre-Start Check List......................................................................................................... 13-14
Controls – Function & Operation ................................................................................... 14-16
Starting & Stopping Engine ..................................................................................................17
Starting & Stopping Machine Motion...................................................................................17
Parking Machine.....................................................................................................................18
Using Differential Lock..........................................................................................................18
Driving the Machine......................................................................................................... 18-19
Carrying Loads.......................................................................................................................19
Towing............................................................................................................................... 19-20
Transporting Machine ...........................................................................................................20
Water Crossing.......................................................................................................................20
Operating POWERLINK™ Onboard Generator ............................................................. 20-21
SECTION 3 – MAINTENANCE ................................................................................. 22-25
Introduction ............................................................................................................................22
Service – After First 5 Hours........................................................................................... 22-24
Change Engine Oil..............................................................................................................22
Engine Air Cleaner........................................................................................................ 22-23
Check Transmission Fluid .................................................................................................23
Check Tire Pressure ...........................................................................................................23
Lubrication – Axle Couplings and Steering King Pins ...................................................23
Check Wheel Lug Nuts.......................................................................................................23
Check Brakes ......................................................................................................................23
Check Interlocks .................................................................................................................24
Service – Every 25 Operating Hours....................................................................................24
Check Battery......................................................................................................................24
Check Drive Belt .................................................................................................................24
Engine Service ....................................................................................................................24
Service – Every 50 Operating Hours.............................................................................. 24-25
Check Wear Pads on Driven Clutch..................................................................................24
Check Drive Clutch.............................................................................................................25
Change Engine Oil..............................................................................................................25
Service – Every 100 Operating Hours..................................................................................25
Change Engine Oil Filter ....................................................................................................25
Service – Every 200 Operating Hours (or Yearly)...............................................................25
Change Transmission Fluid...............................................................................................25
Replace Fuel Filter..............................................................................................................25
Storage – Out of Season .......................................................................................................25
SECTION 4 – ADJUSTMENTS & REPAIRS ............................................................ 26-29
Drive Belt Replacement.........................................................................................................26
Service Brake & Park Brake Adjustment....................................................................... 26-27
Battery Removal.....................................................................................................................27
Battery Installation.................................................................................................................28
Battery Charging....................................................................................................................28
Battery Storage ......................................................................................................................28
Battery Testing.......................................................................................................................28
Cargo Bed Latch Striker Adjustment...................................................................................28
Transmission Shift Rod Adjustment....................................................................................29
SECTION 5 – ELECTRICAL..................................................................................... 30-31
Wiring Schematic...................................................................................................................30
Wire Harness Detail ...............................................................................................................31
TROUBLESHOOTING ....................................................................................................32
MAINTENANCE SCHEDULE .........................................................................................33
WARRANTY & PRODUCT REGISTRATION FORM ............................................... 34-35
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