TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS..................................................................... 2-5
TABLE OF CONTENTS..................................................................................................6
SECTION 1 –
FAMILIARIZATION............................................................................................... 7-8
CONTROL IDENTIFICATION & SAFETY SIGNS................................................9-11
SECTION 2 - OPERATING INSTRUCTIONS...........................................................12-18
Pre-Start Check List......................................................................................................... 12-13
Controls – Function & Operation.................................................................................... 13-15
Starting & Stopping Engine.................................................................................................. 15
Starting & Stopping Machine Motion .............................................................................15-16
Parking Machine.................................................................................................................... 16
Using Differential Lock ......................................................................................................... 16
Driving the Machine .............................................................................................................. 17
Carrying Loads ................................................................................................................. 17-18
Towing.................................................................................................................................... 18
Transporting Machine........................................................................................................... 18
Water Crossing...................................................................................................................... 18
SECTION 3 – MAINTENANCE ................................................................................19-22
Introduction............................................................................................................................ 19
Service – After First 5 Hours................................................................................................ 19
Change Engine Oil ............................................................................................................. 19
Engine Air Cleaner........................................................................................................ 19-20
Check Transmission Fluid ................................................................................................ 20
Check Tire Pressure .......................................................................................................... 20
Lubrication – Axle Couplings and Steering King Pins................................................... 20
Check Wheel Lug Nuts ...................................................................................................... 20
Check Brakes ..................................................................................................................... 20
Check Interlocks ................................................................................................................ 21
Service – Every 25 Operating Hours ................................................................................... 21
Check Battery Electrolyte Level ....................................................................................... 21
Check Drive Belt................................................................................................................. 21
Engine Service ................................................................................................................... 21
Service – Every 50 Operating Hours ................................................................................... 21
Check Wear Pads on Driven Clutch................................................................................. 21
Check Drive Clutch ............................................................................................................ 21
Service – Every 200 Operating Hours (or Yearly) .............................................................. 22
Change Transmission Fluid.............................................................................................. 22
Replace Fuel Filter ............................................................................................................. 22
Storage – Out of Season....................................................................................................... 22
SECTION 4 – ADJUSTMENTS & REPAIRS............................................................23-26
Drive Belt Replacement ........................................................................................................ 23
Service Brake & Park Brake Adjustment .......................................................................23-24
Battery Removal .................................................................................................................... 24
Battery Installation................................................................................................................ 25
Battery Service ...................................................................................................................... 25
Battery Storage...................................................................................................................... 25
Battery Testing ...................................................................................................................... 26
SECTION 5 – ELECTRICAL....................................................................................27-28
Wiring Schematic .................................................................................................................. 27
Wire Harness Detail............................................................................................................... 28
TROUBLESHOOTING..................................................................................................29
MAINTENANCE SCHEDULE .......................................................................................30
WARRANTY & PRODUCT REGISTRATION FORM ...............................................31-32
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