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Contents
1 Introduction ....................................................................................................................- 3 -
2 Safety Precaution ...........................................................................................................- 4 -
2-1 Precautions for use ...............................................................................................- 6 -
2-1-1Attention to avoid electric shock and action error of the device ....................- 7 -
2-1-2Installation standard of safety device ...........................................................- 9 -
2-2 Storage ................................................................................................................ - 12 -
2-3 Transport ............................................................................................................. - 13 -
2-4 Installation ........................................................................................................... - 15 -
2-5 Control & Operation............................................................................................. - 19 -
2-6 Maintenance, inspection ...................................................................................... - 20 -
2-7 Escape Procedure ............................................................................................... - 22 -
3 Machine Specifications ................................................................................................ - 23 -
3-1 Machine specifications ........................................................................................ - 23 -
3-2 The variation range of the roll bending radius ..................................................... - 24 -
4 Installation .................................................................................................................... - 25 -
4-1 Machine Installation ............................................................................................. - 25 -
4-2 Screw Tightening Torque Table ........................................................................... - 25 -
4-3 Start up Test ........................................................................................................ - 26 -
5 Machine Outline ........................................................................................................... - 30 -
5-1 Machine outline ................................................................................................... - 30 -
5-2 Control cabinet .................................................................................................... - 33 -
5-3 Sensor and Switch Location ................................................................................ - 35 -
6 Die Installation and Adjustment .................................................................................... - 36 -
6-1 Bending die installation ....................................................................................... - 36 -
6-2 Clamping die installation ..................................................................................... - 37 -
6-3 Pressure die installation ...................................................................................... - 38 -
6-4 Bending Die, Clamping Die and Pressure Die adjustment .................................. - 39 -
6-4-1Die adjustment for two stacks of draw bending .......................................... - 39 -
6-4-2Die adjustment for one stack of roll bending and two stacks of draw bending
- 41 -
6-5 Material collet installation .................................................................................... - 43 -
6-6 Mandrel ............................................................................................................... - 44 -
7 Operation Mode ........................................................................................................... - 45 -
7-1 Power on ............................................................................................................. - 45 -
7-2
Mode selection .................................................................................................... - 46 -
7-2-1MAP ........................................................................................................... - 46 -
7-2-2Manual mode.............................................................................................. - 47 -
7-2-3Semi-Auto Mode Operation ........................................................................ - 60 -
7-2-4Tube Setting ............................................................................................... - 70 -
7-2-5Auto Mode Operation ................................................................................. - 98 -
7-3 Safety Mat (Option) Operation .......................................................................... - 102 -
8 Maintenance .............................................................................................................. - 103 -
9 Troubleshooting ......................................................................................................... - 106 -
10 Appendix .................................................................................................................... - 145 -
Appendix 1 Various models operating range list ..................................................... - 146 -
Appendix 2 Machine specification & Random toolbox list ....................................... - 147 -
Appendix 3 Air circuit diagram ................................................................................ - 148 -