Solar 4001 User Manual

Clore Automotive • Kansas City, MO 64161 • www.solaronline.com • 913.310.1050
READ ENTIRE MANUAL
CAREFULLY BEFORE
OPERATING UNIT!
WARNING WARNING - 12/24 VOLT MODELS
Never hook up a 12 Volt DC power source to a 24 Volt DC vehicle. This will
grossly overcharge the 12 Volt power source and generate flammable
gasses that may explode and cause property damage and/or bodily harm.
WARNING - 12/24 VOLT MODELS
Never hook up a 12 Volt DC power source to a 24 Volt DC vehicle. This will grossly overcharge the 12 Volt power
source and generate flammable gasses that may explode and cause property damage and/or bodily harm.
Owner’s Manual
Model 4001
Commercial Jump Starter
WARNING: This product can expose you to lead, which is known to the State of California to cause birth defects or other
reproductive harm, and Vinyl Chloride, Styrene and Acrylonitrile, which are known to the State of California to cause cancer. For
more information go to www.P65Warnings.ca.gov

Solar 4001 Specifications

General

Range	Up to 3000 feet
Remote Start	Yes
Keyless Entry	Yes
Security System	Yes
Battery Life	Up to 1 year

Summary

Safety Instructions

Attachment and Cord Safety

Use manufacturer-recommended attachments. Disconnect by plug, not cord. Ensure cord placement is safe.

Cord and Cabinet Integrity

Do not operate with damaged cords/plugs. Do not disassemble the control cabinet; seek qualified service.

Electric Shock Prevention

Unplug unit before maintenance. Ensure all vents on the Battery Tray Assembly remain unobstructed.

Personal Safety Precautions

Battery Proximity Safety

Have assistance and supplies ready. Avoid sparks, flames, and metal objects near batteries.

Chemical and Electrical Hazards

Handle acid spills promptly. Remove metal jewelry. Charge only lead-acid batteries; never frozen ones.

Grounding and AC Power

Grounding Requirements

Unit requires grounding via a 120VAC cord and properly installed outlet; do not alter cord/plug.

Controls and Indicators

Control Cabinet Front Panel

Overview of the front panel with indicators for jump starting and recharging.

Jump Starting Indicators

Status lights for connection, boost mode, voltage errors, and reverse polarity.

Recharging Indicators

Status lights indicating charging progress and completion.

Control Cabinet Top Panel

Main Controls

Master On/Off Switch, Battery Type Setting, Battery Status Display, and Boost Mode Timer.

Output Connectors

12V, 24V, and Voltage Selection Quick Connects for configuring output and charging.

Connector Details

Charging Quick Connect

Red connector used to activate the Charging Mode.

Output and Cable Quick Connects

Gray connectors for transferring power to the output cables and clamps.

Assembly and Configuration Instructions

Unit Contents and Tools

Lists all components included with the unit and the tools required for assembly.

Recommended Battery Specifications

Specifies the recommended battery types and specifications for the unit.

Initial Unit Assembly Steps

Step-by-step guide for the initial assembly of the unit.

12/24 Volt Wiring and Setup

Connecting Handle and Installing Batteries

Guide for attaching the handle and correctly installing the batteries.

12/24 Volt Wiring Instructions

Steps for wiring the unit to operate in 12V or 24V mode.

Wiring Connections

Mounting Output Connectors

Instructions for mounting the gray output power connectors.

Battery Terminal Connections

Detailed steps for connecting various cables to battery terminals.

Small Diameter Wire Connections

Connects control wires to battery terminals based on color and label.

Final Assembly and Settings

Securing Connections and Output Cables

Secure battery terminals and connect output cables to the unit.

Mounting and Configuration Settings

Mount bracket and set battery type and boost mode timer duration.

Jump Starting Operating Instructions

Pre-Jump Start Procedures

Set voltage, position cables, stay clear of moving parts, and connect clamps correctly.

Boost Mode Activation

Engage Boost Mode, handle voltage errors, and start the vehicle.

Post-Jump Start Procedures

Disconnect clamps safely, adjust timer, and disconnect output cables.

Recharging Onboard Batteries

Charging Setup

Set battery type switch and connect power cord to unit and AC outlet.

Charging Status and Completion

CHARGING LED indicates progress. CHARGE COMPLETE LED indicates full charge.

Limited Warranty and Registration

Warranty Coverage

Details on warranty period, exclusions, and limitations for the jump starter.

Product Registration

Information on registering the purchase for service and product updates.