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SOMMER twist 200 User Manual

SOMMER twist 200
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twist 200
12264V001-332004-0-OCE-Rev.D
Installation and Operating Instructions 1 - 26
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SOMMER twist 200 Specifications

General IconGeneral
Max Leaf Weight300 kg
Motor Voltage24 V DC
Operating Temperature-20°C to +70°C
Protection ClassIP44
Thrust and tensile force2000 N
Max Leaf Length2.5 m
Power Supply230 V
Maximum Gate Width5 m (2.5m per leaf)
Safety FeaturesObstacle detection, automatic stop

Summary

General Information

EU Conformity Declaration

Declaration of product compliance with EU directives and standards.

General Information

Symbols Explained

Explanation of warning symbols and informational icons used in the manual.

Safety Instructions

Essential safety guidelines for installation, operation, and maintenance of the drive system.

Operation Guidelines

Rules for safe and proper operation of the gate drive system.

Storage Guidelines

Recommendations for storing the drive mechanism to maintain its condition.

Radio Remote Control Usage

Guidelines for safe and effective use of the radio remote control system.

Rating Plate Information

Location and importance of the product's rating plate.

Normal Use Conditions

Conditions and requirements for the standard operation of the drive system.

General Information

Permitted Gate Wing Dimensions

Specifications for the maximum allowable dimensions of gate wings for safe operation.

Technical Data

Key technical specifications of the drive system, including electrical and environmental data.

Gate Functions

Description of the primary functions of the gate drive system, including opening and closing.

Gate Locking Mechanism

Information on how the gate is secured and the role of the self-locking drive.

Safety Devices Overview

Introduction to the safety systems integrated with the control unit for hazard detection.

Manufacturer's EU Declaration

Formal declaration by the manufacturer regarding product compliance with EU directives.

Preparations of Installation

Installation Safety Precautions

Critical safety precautions to follow before and during the installation process.

Supplied Components List

List of all components included in the installation kit for verification.

Tools Required for Installation

List of necessary tools for the installation of the gate drive system.

Installation

Installation Tips and Best Practices

Practical advice and recommendations for a successful gate drive installation.

Drive Motor Mounting Position

Guidance on the correct horizontal mounting position for the drive motor.

Installation

Setting Gate Stop Positions

Procedure for preparing and setting the limit switches for gate end positions.

Adjusting Gate Limit Switches

Step-by-step guide on how to adjust the limit switches for precise gate movement.

Installation

Gate Dimension A/B Table

Table providing dimensions for setting up gate wings based on A/B measurements.

Adjusting Gate OPEN Limit Switch

Procedure for setting the limit switch for the fully open gate position.

Adjusting Gate CLOSE Limit Switch

Procedure for setting the limit switch for the fully closed gate position.

Gate Fitting Installation

Gate Fitting Installation Guidelines

Instructions and considerations for installing the gate wing and post fittings.

Gate Dimension A/B Examples

Examples illustrating dimension measurements for short and long posts.

Control Unit Installation

Gate Wing Fitting Installation Steps

Steps for mounting the hinge plate and securing the gate wing fittings.

Timber Post Fitting Options

Information on optional accessories for timber post installations.

Control Unit Housing Mounting

Guidelines for correctly installing the control unit housing and connections.

Gate System Commissioning

Commissioning General Instructions

General rules and precautions for the initial setup and testing of the drive system.

Preparing for Standard Operation

Steps to prepare the system before initiating standard operational programming.

Activating Standard Gate Operation

Procedure for programming the drive system for normal gate operation.

Adjusting Drive Force Tolerance

How to set the force tolerance for safety and obstacle detection.

Inspecting Force Tolerance Settings

Method for verifying and adjusting the force tolerance settings.

Programming Remote Control Devices

Steps to pair remote control transmitters with the gate system receiver.

Gate Radio Receiver

Radio Receiver Safety Precautions

Safety considerations related to the radio-controlled equipment and potential interference.

Radio Receiver Display and Controls

Explanation of the LEDs, programming key, and aerial connections on the receiver.

Programming Remote Controls to Receiver

Detailed process for teaching remote control transmitters to the radio receiver.

Disabling Remote Control Keys at Receiver

Procedure to remove or disable specific remote control keys from the receiver's memory.

Gate Operation Procedures

Gate Operation Safety Rules

Crucial safety rules to follow during the manual or remote operation of the gate.

Standard Gate Operation Mode

How to operate the gate under normal conditions, including force adjustments.

Seasonal Operation Considerations

Considerations for operating the gate in different weather conditions like summer and winter.

Intermediate Stop for 2-Wing Gates

How to use the intermediate stop function for a 2-wing gate system.

Obstacle Detection System Function

Explanation of how the obstacle detection system works and its requirements.

Opening and Closing Gate Steps

Step-by-step instructions for opening and closing the gate using remote control.

Resetting Gate Control System

Procedure for resetting the control system to its default state, deleting programmed values.

Gate Operation Procedures

Emergency Gate Release Procedure

Steps for manually releasing the gate drive in case of a power failure.

Re-engaging Gate Drive System

Instructions for reconnecting the drive system after emergency release.

Removing Control Unit Cover

Guidelines for safely removing the cover of the control unit housing.

Additional Functions and Connections

Jumpers for Gate System Configuration

How to set jumpers for single-wing or double-wing gate system configuration.

Control System LED Indicators

Explanation of the meaning of different LEDs on the control system indicating operational status.

Force Tolerance Potentiometer Adjustment

How to adjust the force tolerance using the potentiometer for safety settings.

Control Panel Key Functions Explained

Description of the functions assigned to the Imp. and Geh. keys on the control panel.

Additional Functions and Connections

DIL Switch Configuration Options

Configuration options and functions available via the DIL switches.

Automatic Close Mode: Option 1

Setting up automatic gate closing after a specified delay.

Automatic Close Mode: Option 2

Configuring automatic closing with light barrier interruption.

Slot for Radio Receiver

Location and purpose of the slot for the radio receiver module.

Automatic Close Mode System Behavior

How the drive system behaves upon receiving signals during automatic close mode.

Additional Functions and Connections

Fuse Specifications and Usage

Details on the fuses used in the system and their capacities.

Potential-Free Relay Contact Connection

Connection details for potential-free relay contacts for special functions like electric locks.

Connecting Gate Safety Devices

How to connect safety devices like light barriers and contact strips.

Connecting Warning Lamp

Instructions for connecting a 24V warning lamp to the system.

Additional Functions and Connections

Connecting External Devices Wiring

Wiring for external devices, including 0V and 24V outputs.

Connecting Gate Drive Motors

Wiring instructions for connecting the M1 and M2 drive motors.

Connecting 230V Power Supply

How to safely connect the system to the 230V AC power supply.

Transformer Wiring Connection

Wiring diagram for connecting the primary and secondary windings of the transformer.

Motor Circuit Board Terminal Connections

Explanation of terminal connections on the motor circuit board.

Gate System Accessories

Accessory Installation Safety

General safety precautions before working with accessories or the drive system.

Warning Lamp Installation Guide

Instructions for mounting and connecting a warning lamp.

Key Switch Installation Guide

Guidance on positioning and wiring the key switch for gate operation.

Light Barrier Installation Guide

Steps for installing and connecting a light barrier for safety detection.

Connecting Cables Installation Guide

Instructions for connecting cables and securing distribution boxes.

Gate System Accessories

External Aerial Installation Guide

How to connect an external aerial if the built-in one is insufficient.

24V Electric Lock Installation

Procedure for installing and connecting a 24V electric lock to the gate.

24V Electric Lock Wiring Diagram

Wiring diagram specific to connecting 24V electric locks.

Main Switch Installation Guide

Instructions for installing a main switch for power control.

Gate System Maintenance

Maintenance Safety Guidelines

Safety guidelines to follow before performing any maintenance on the system.

Regular Inspection Schedule

Recommended frequency and scope for routine inspections of safety devices and fittings.

Service and Warranty Details

Details on warranty coverage, service contacts, and after-sales support.

Gate System Disassembly Procedure

Instructions for dismantling the drive unit in reverse order of installation.

Gate System Troubleshooting

Troubleshooting: Initial Steps

General steps to follow when trying to identify and resolve faults in the system.

Gate System Troubleshooting

Troubleshooting: Fault Diagnosis Table

A table listing common faults, their causes, and recommended remedies.

Spare Parts List and Glossary

Gate System Wiring Diagram

Product Range Overview

Roller Shutter & Awning Operators

Information on operators designed for roller shutters and awnings.

Radio Technology Components

Overview of radio technology components like transmitters and receivers.

Overview of Available Accessories

A general look at available accessories for gate systems.

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