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Sonnen eco Gen 3.1 Series User Manual

Sonnen eco Gen 3.1 Series
65 pages
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Installation and commissioning manual
sonnen eco Gen 3.1
+1 (310) 853 - 2404 · info@sonnen-batterie.com · www.sonnen-batterie.com
eco

Table of Contents

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Sonnen eco Gen 3.1 Series Specifications

General IconGeneral
BrandSonnen
Modeleco Gen 3.1 Series
CategoryStorage
LanguageEnglish

Summary

About this manual

Target Audience

Defines the intended readers of the manual, including installers and electricians.

Symbols and Warnings

Explanation of symbols, important information, and warning levels used.

Safety

Intended and Prohibited Uses

Guidelines for correct usage and restrictions to prevent hazards.

General Safety Instructions

Essential safety practices, PPE, and regulatory compliance.

Fire Safety and Battery Precautions

Fire hazards and actions, battery module handling.

Battery Module Information

Key technical details of the battery modules.

Specifications

General System Specifications

Technical data including grid integration, AC/battery specs, and warranty.

Model-Specific Specifications

Details on output, capacity, and dimensions for different eco models.

Dimensions and Key Components

System Dimensions

Visual representation of physical sizes for different models.

Key System Components

Identification of major internal parts like the Hub board and inverter.

Storage and Transport

Storing the System

Environmental conditions and precautions for safe storage.

Transporting Battery Modules

Requirements for shipping hazardous battery materials and detecting transit damage.

Inspection and Moving

Inspecting Battery Modules

Procedures for checking battery modules for damage after transport.

Moving the Storage System

Safety guidelines and tilt limits for moving the unit.

Installation Preparation

Tools and Basic Steps

List of necessary tools and overview of installation procedure.

Choosing a Mounting Location

Criteria for selecting an appropriate installation site.

Mounting the Storage System

Inspecting the Storage System

Check for damage or loose parts before mounting.

Mounting Procedure and Safety

Steps and safety warnings for physically installing the unit.

Cabinet Installation Steps

Mounting Cabinet and Access

Securing the cabinet and opening its access panels.

Removing Dead Front Panel

Procedure to remove the front panel for electrical access.

Electrical Cabinet Connections

Connecting Cabinets Electrically

Steps for electrically connecting main and battery cabinets.

Installing Edge Protectors

Guidance on fitting protective edge guards.

Grounding and Conduits

Grounding Strap and Conduit Placement

Connecting grounding strap and positioning conduits for wiring.

Conduit Entry and Cable Sizes

Information on conduit entry locations and recommended cable gauges.

Access Panel Removal

Removing Battery Cabinet Access Panel

Step-by-step guide to removing the access panel cover.

Electrical Connections Safety

Electrical Safety Warnings

Critical warnings about shock, burns, and fire hazards during electrical work.

LFP2 Battery Module Details

Battery Module Components

Identification of ports and indicators on the battery module.

Battery LED Identification

Meaning of status and power LEDs on the battery module.

Hub Board and AC Cables

Hub Board and Optional Connections

Overview of the Hub board and its optional wiring features.

Connecting AC Cables and Safety

Instructions for AC cable connections with critical safety alerts.

AC Cable Installation Steps

Optional Disconnect and Cable Prep

Installing disconnects, running cables, stripping wires.

Transfer Switch and Cable Routing

Verifying transfer switch function and routing cables.

Micro-grid and Grid Connections

Connecting Micro-grid Cables

Steps for connecting micro-grid L1, L2, and Neutral wires.

Connecting Grid Cables

Connecting grid L1, L2, Neutral, and checking continuity.

Ground and Generator Connections

Connecting Ground Cables

How to connect ground wires to the DIN rail.

Optional Generator AC Connection

Instructions for connecting a generator with associated warnings.

Network and Generator Autostart

Ethernet Socket Connection

Location and connection of the Ethernet port.

Generator Autostart Wiring

Options for wiring generator autostart (12V, 24V signals).

Dry Contact and Emergency Stop

Dry Contact Signal Connection

Wiring instructions for dry contact signals.

Emergency Stop Wiring

Installing and wiring an emergency stop switch.

PV Production Meter Connection

Current Transformer (CT) Installation

Mounting and connecting CTs for PV metering.

Connecting CT Measuring Wires

Wiring the CT output signals to the terminal blocks.

Installing Battery Modules

Battery Module Handling and Labeling

Unpacking, labeling, and initial placement of battery modules.

Battery Module Installation Steps

General guidance on installing modules and mounting brackets.

Battery Module Arrangement and Securing

Battery Module Arrangement

Different configurations for arranging modules based on model.

Securing Battery Modules

Steps for securing modules using screws and brackets.

Battery Module Connections

Inserting Set Screws and Bus Bars

Installing set screws and horizontal bus bars for connections.

Bus Bar Arrangement

Details on arranging bus bars for different module counts.

Battery Module Power Connections

Connecting Power Jumper Cables

Connecting jumper cables with terminal spacers.

Battery Module Homerun Cables

Connecting Power Homerun Cables

Connecting homerun cables with terminal spacers.

Flange Nuts and BMS Communication

Installing Flange Nuts

Procedure for installing and torquing flange nuts.

Connecting BMS Communication Cables

Connecting communication ports and daisy-chaining modules.

Wiring Checks and Loop Testing

Checking Wiring Connections

Verifying DC connections and parallel battery setup.

Testing for Neutral Loops

Procedure to test AC wiring for neutral loops.

Reassembly and Commissioning Start

Reinstalling Panels and Verifying Isolation

Reinstalling access/dead front panels and checking load panel isolation.

Beginning Commissioning Process

Marks the start of the system commissioning phase.

System Commissioning

Powering On the Storage System

Steps to turn on battery modules and the main DC breaker.

Main DC Breaker Operation

Locating and operating the DC breaker and pre-charge switch.

Commissioning Assistant - Initial Steps

Identify and Log into Storage Unit

Accessing the unit via web portal and logging in.

System Updates and Location Settings

Installing updates and configuring location/time.

Commissioning Assistant - System Data

Entering PV and Generator Info

Configuring PV system power and generator autostart parameters.

Time of Use Settings

Setting up time-of-use parameters for cost optimization.

Commissioning Assistant - Microgrid and Meters

Microgrid Wake-up Times

Setting times for microgrid charging during outages.

Configuring Meters

Setup and configuration of production and consumption meters.

Commissioning Assistant - Owner, Installer, Mode

Owner and Installer Information

Entering details for the owner and installer.

Operating Mode and Backup Buffer

Selecting mode and adjusting backup reserve.

Commissioning Assistant - Verification and System Check

Verifying CT Configuration

Checking CT readings against portal data.

Comprehensive System Check

Final checks to ensure all system aspects are operational.

Digital Interface and Internet Portal

Internet Portal Access

How to access and log into the sonnen web portal.

Establishing Internet Connectivity

Connecting the system to the internet via router setup.

Portal Overview and Status View

Portal Overview Screen

Explanation of the main overview screen elements.

Status View Details

Interpreting the status view for power flow and indicators.

History View

History View Navigation and Overlays

Using overlays and selecting timeframes in the history view.

Week View Example

Displaying historical data over a week.

History View Data Analysis

Specific Data History

Using the cursor to view detailed data points.

Typical History Graph Interpretation

Analyzing graphs for PV production, consumption, and battery state.

Direct Access to Storage Unit

Identifying and Logging into the Unit

Finding the storage unit and logging into its interface.

Operating Mode Settings

Operating Mode Selection

Choosing between Manual, Backup, Self-Consumption, and Time of Use modes.

Backup Buffer and Grid Enable

Adjusting backup reserve and grid charging permissions.

Microgrid Wake-up Time Configuration

Setting times for microgrid charging during outages.

System Information

Viewing System Details

Accessing information for troubleshooting.

Decommissioning the System

Shutting Down the System Safely

Procedures for normal and emergency shutdown.

Battery Module Power Down

Steps to turn off individual battery modules.

Recycling and Certificates

Information on compliance and disposal.

Preparing Battery Modules for Shipment

RMA Safety and Preparation

Safety precautions for handling modules for return.

Maintenance and Care

Periodic Function Control

Checking system messages and operational status.

Cleaning and Unit Checks

Guidelines for cleaning and inspecting the storage unit.

Appendix 1: Nameplates and Labels

Model Nameplate Details

Information on labels for ECO5 and ECO10 models.

Fuse Replacement and Safety Instructions

Fuse Replacement Charts

Lists fuse types for 4kW and 8kW models.

System Power On and Emergency Shutoff

Procedures for turning the system on and emergency shutdown.

Terminal Block Map

AC and Microgrid Terminal Layouts

Diagrams of terminal blocks for grid and microgrid connections.

Appendix 2: Glossary

Technical Term Definitions

Definitions of key terms used in the manual.

Appendix 3: Battery Installation Parts

Parts List by Model

Quantities of parts needed for battery installation across models.

Appendix 4: Torque Values

Torque Specifications

Imperial and metric torque settings for connections.

Appendix 5: Warranty

Warranty Information Link

Provides the URL for the latest warranty details.

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