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Sony HDR-XR500 User Manual

Sony HDR-XR500
117 pages
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SERVICE MANUAL
Sony EMCS Co.
LEVEL 2
Link
SERVICE NOTE
MODEL INFORMATION TABLE
SPECIFICATIONS
FRAME SCHEMATIC DIAGRAM
BLOCK DIAGRAMS
DISASSEMBLY
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SCHEMATIC DIAGRAMS
Link
Revision History
Revision History
HDR-XR500/XR500E/XR500V/XR500VE/
XR520/XR520E/XR520V/XR520VE_L2
HDR-XR500/XR500E/XR500V/XR500VE
/XR520/XR520E/XR520V/XR520VE
Ver. 1.2 2009.06
DIGITAL HD VIDEO CAMERA RECORDER
The components identified by
mark 0 or dotted line with
mark 0 are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque 0 sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
2009F0800-1
© 2009.06
Published by Kohda TEC9-852-656-33
RMT-835
Photo: HDR-XR500V
US Model
Canadian Model
AEP Model
UK Model
North European Model
E Model
Australian Model
Hong Kong Model
Chinese Model
Korea Model
Tourist Model
Japanese Model
Precaution on Replacing the VC-557 Board
Precaution on Replacing the CABINET (G) ASSY
Precaution on Replacing the HDD (XR500V/XR500VE/XR520V/XR520VE)
Revised-1
Replace the previously issued
SERVICE MANUAL 9-852-656-32
with this Manual.
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Sony HDR-XR500 Specifications

General IconGeneral
Sensor TypeCMOS
Sensor Size1/2.88 inch
LensCarl Zeiss Vario-Sonnar T*
Optical Zoom12x
Digital Zoom150x
Image StabilizationOptical SteadyShot
Recording MediaHDD, Memory Stick PRO Duo
HDD Capacity120GB
DisplayLCD
LCD Screen Resolution921, 000 dots
Video Resolution1920 x 1080
Video FormatAVCHD
Effective Pixels6.6 megapixels
Maximum Aperturef/1.8-3.4
LCD Screen Size3.2 inches

Summary

Service Manual Overview

Product Specifications

System Specifications

Details about video, audio, photo formats, recording media, viewfinder, image device, and lens.

Input/Output Connectors

Lists available audio, video, USB, headphone, and microphone connectors.

General Specifications

Covers power requirements, consumption, operating conditions, dimensions, and mass.

AC Adaptor Specifications

Details power requirements, consumption, voltage, and operating conditions for AC adaptor.

Rechargeable Battery Pack Specifications

Details voltage, capacity, and type of the rechargeable battery pack.

Model Information Table

Safety Precautions and Checks

Safety Related Component Warnings

Critical components for safe operation and replacement guidelines.

Safety Check-out Procedures

Post-repair checks to ensure safe operation before releasing to customer.

Service Notes and Procedures

Power Supply During Repairs

Method to prevent power shut-off during repair operations.

VC-557 Board Replacement Precautions

Guidelines for replacing the VC-557 board, including data handling.

Using Service Jig

Connection details for service jigs used in repairs and adjustments.

Self-Diagnosis Functions

Self-diagnosis Function Overview

Explains the unit's self-diagnosis function and display modes.

Self-diagnosis Display Details

Describes the 4-digit display format indicating repairer, block, and detailed error code.

Self-diagnosis Code Table

Lists diagnostic codes, symptoms, and correction procedures for troubleshooting.

Shift Lens Error Troubleshooting

E:62:02 Abnormality of IC for Steadyshot

Troubleshooting steps for IC abnormality in the steadyshot function.

E:62:11 Shift Lens Overheating (Pitch)

Procedure to diagnose and resolve shift lens overheating in the pitch direction.

E:62:12 Shift Lens Overheating (Yaw)

Procedure to diagnose and resolve shift lens overheating in the yaw direction.

E:62:20 Abnormality of Thermistor

Troubleshooting steps for thermistor abnormalities in the lens system.

GPS Receiving Check

HDD Replacement Precautions

Cabinet (G) Assy Replacement Precautions

Disassembly Procedures

Repair Notes

Important checks for flexible cables, connectors, and wire handling during disassembly.

Discharging Charging Capacitor (C5008)

Safety procedure to discharge the ST-206 board's capacitor before handling.

Preparing the Short Jig

Instructions for creating a short jig for capacitor discharge.

Component Identification and Disassembly Flow

Identifying Parts

Identifies key components and their locations within the camera assembly.

Disassembly Flow Overview

Provides a structured sequence for disassembling major sections of the camera.

Section-Specific Disassembly

HDD Section Disassembly

Step-by-step instructions for disassembling the Hard Disk Drive module.

Overall Section Disassembly

Detailed steps for disassembling the camera's overall structure, including cabinets and switch blocks.

Cabinet (T) Section Disassembly

Instructions for disassembling the top cabinet, EVF, and hot shoe components.

Cabinet (F) Section Disassembly

Steps for disassembling the front cabinet, BT panel, and related parts.

Lens Section Disassembly

Procedures for disassembling the lens block and associated boards.

Main Section Disassembly

Steps for disassembling the main internal boards like ST, VC-557, and MD-143.

Cabinet (R) Section Disassembly

Instructions for disassembling the right cabinet, control switches, CK-211 board, and LCD section.

LCD Section Disassembly

Steps for disassembling the LCD screen assembly, including hinge and PD-381 board.

Block Diagrams

Overall Block Diagrams

A collection of diagrams illustrating the camera's overall functional blocks.

Power Block Diagrams

Diagrams detailing the power distribution and management within the camera.

Overall Block Diagrams

Overall Block Diagram (1/8)

Schematic showing the interaction between CM-103, VC-557, and CPU for signal processing.

Overall Block Diagram (2/8)

Schematic illustrating connections between VC-557, CPU, and various interface boards.

Overall Block Diagram (3/8)

Schematic detailing connections related to the FR-298 board, CPU, and optical image stabilizer components.

Overall Block Diagram (4/8)

Schematic showing the control switch block, VC-557 board, and lens system interconnections.

Overall Block Diagram (5/8)

Schematic illustrating connections between MD-143, VC-557, and flexible boards for various functions.

Overall Block Diagram (6/8)

Schematic showing connections between MS-414, EG-001, HDMI processor, and flexible boards.

Overall Block Diagram (7/8)

Schematic detailing connections for LANC interface, microphone unit, hot shoe, and flexible boards.

Overall Block Diagram (8/8)

Schematic showing connections for CK-211, PD-381, GPS Assy, and touch panel interface.

Power Block Diagrams

Power Block Diagram (1/3)

Diagram illustrating power supply lines from battery, AC adapter, and regulators.

Power Block Diagram (2/3)

Schematic showing power distribution to various boards like MD-143, EG-001, and HDMI transmitter.

Power Block Diagram (3/3)

Diagram detailing power distribution to boards like ST-206, VC-557, and MS-414.

Frame Schematic Diagram

Schematic Diagrams

CK-211 Board Schematic

Schematic for the CK-211 board, related to control switches.

EG-001 Board Schematic

Schematic for the EG-001 board, covering peripheral connections.

MA-456 Board Schematic

Schematic for the MA-456 board, including microphone and hot shoe connections.

MS-414 Board Schematic

Schematic for the MS-414 board, detailing memory stick connections.

ST-206 Board Schematic

Schematic for the ST-206 board, including flash drive and capacitor circuits.

BL-031 Board Schematic

Schematic for the BL-031 board, related to the EVF and backlight.

FP-1034 Flexible Board Schematic

Schematic for the FP-1034 flexible board connecting VC and MD boards.

FP-1036 Flexible Board Schematic

Schematic for the FP-1036 flexible board connecting VC and CM boards.

FP-1038 Flexible Board Schematic

Schematic for the FP-1038 flexible board connecting VC and HDD.

FP-1040 Flexible Board Schematic

Schematic for the FP-1040 flexible board connecting VC and ST boards.

FP-1043 Flexible Board Schematic

Schematic for the FP-1043 flexible board connecting MD and CK boards.

FP-1046 Flexible Board Schematic

Schematic for the FP-1046 flexible board handling HDMI and USB connections.

FP-1049 Flexible Board Schematic

Schematic for the FP-1049 flexible board for the hot shoe connection.

Control Switch Block (RS31200) Schematic

Schematic for the control switch block functions.

Power Switch Block (PS31200) Schematic

Schematic for the power switch block.

PD-381 Board Schematic

Schematic for the PD-381 board.

GPS Assy (GP-026) Schematic

Schematic for the GPS assembly.

Schematic Diagrams Notes

Connection Diagrams

Information on test patterns and connections for waveform measurement.

Waveform Measurement Conditions

Details on voltage and waveform measurement standards for reference.

Imager Replacement Precautions

Guidelines for handling and replacing the imager component to prevent damage.

Printed Wiring Boards

CK-211 Board Printed Wiring

Printed wiring layout for the CK-211 control switch board.

EG-001 Board Printed Wiring

Printed wiring layout for the EG-001 board.

MS-414 Board Printed Wiring

Printed wiring layout for the MS-414 board.

ST-206 Board Printed Wiring

Printed wiring layout for the ST-206 board.

FP-1034 Flexible Board Printed Wiring

Printed wiring layout for the FP-1034 flexible board.

FP-1036 Flexible Board Printed Wiring

Printed wiring layout for the FP-1036 flexible board.

FP-1038 Flexible Board Printed Wiring

Printed wiring layout for the FP-1038 flexible board.

FP-1040 Flexible Board Printed Wiring

Printed wiring layout for the FP-1040 flexible board.

FP-1043 Flexible Board Printed Wiring

Printed wiring layout for the FP-1043 flexible board.

FP-1046 Flexible Board Printed Wiring

Printed wiring layout for the FP-1046 flexible board.

FP-1049 Flexible Board Printed Wiring

Printed wiring layout for the FP-1049 flexible board.

MS-414 Board Electrical Parts

Battery Replacement Caution

Board Electrical Parts

ST-206 Board Electrical Parts

List of electrical components for the ST-206 board.

BL-031 Board Electrical Parts

List of electrical components for the BL-031 board.

FP-1034 Flexible Board Electrical Parts

List of electrical components for the FP-1034 flexible board.

FP-1035 Flexible Board Electrical Parts

List of electrical components for the FP-1035 flexible board.

FP-1044 Flexible Board Electrical Parts

List of electrical components for the FP-1044 flexible board.

FP-1045 Flexible Board Electrical Parts

List of electrical components for the FP-1045 flexible board.

FP-1046 Flexible Board Electrical Parts

List of electrical components for the FP-1046 flexible board.

FP-1047 Flexible Board Electrical Parts

List of electrical components for the FP-1047 flexible board.

FP-1048 Flexible Board Electrical Parts

List of electrical components for the FP-1048 flexible board.

FP-1049 Flexible Board Electrical Parts

List of electrical components for the FP-1049 flexible board.

Repair Parts List

Exploded Views Overview

Visual guides showing the breakdown of camera components for repair.

HDD Section Exploded View

Exploded view of the Hard Disk Drive module and its related parts.

Overall Section Exploded View

Exploded view of the main camera body and overall assembly.

Lens Section Exploded View

Exploded view of the lens assembly and its components.

Main Section Exploded View

Exploded view of the main internal boards and their placement.

LCD Section Exploded View

Exploded view of the LCD screen assembly and related parts.

EVF Section Exploded View

Exploded view of the Electronic Viewfinder assembly.

HDD Section Exploded View

Overall Section Exploded View

Cabinet (T) Section Exploded View

Cabinet (F) Section Exploded View

Lens Section Exploded View

Main Section Exploded View

Cabinet (R) Section Exploded View

LCD Section Exploded View

EVF Section Exploded View

BT Panel Section Exploded View

Electrical Parts List

BL-031 Board Electrical Parts

List of electrical components for the BL-031 board.

CK-211 Board Electrical Parts

List of electrical components for the CK-211 board.

Flexible Board Electrical Parts

Lists electrical components for various flexible boards.

MA-456 Board Electrical Parts

List of electrical components for the MA-456 board.

MS-414 Board Electrical Parts

List of electrical components for the MS-414 board.

ST-206 Board Electrical Parts

List of electrical components for the ST-206 board.

Supplied Accessories Checklist

AC Adaptor

Details of the included AC power adapter.

Wireless Remote Commander

Information on the included wireless remote control.

Rechargeable Battery Pack

Details of the included rechargeable battery pack.

CD-ROM Software

Information about the included CD-ROM containing application software and manuals.

Operating Guides

Manuals providing instructions for operating the camcorder and its features.

Supplement 1

Repair Parts List

Exploded Views Overview

Visual guides showing the breakdown of camera components for repair.

HDD Section Exploded View

Exploded view of the Hard Disk Drive module and its related parts.

Overall Section Exploded View

Exploded view of the main camera body and overall assembly.

Lens Section Exploded View

Exploded view of the lens assembly and its components.

Main Section Exploded View

Exploded view of the main internal boards and their placement.

LCD Section Exploded View

Exploded view of the LCD screen assembly and related parts.

EVF Section Exploded View

Exploded view of the Electronic Viewfinder assembly.

Revision History

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