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Sony WM-DD11 - Service Manual

Sony WM-DD11
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SERVICE
MANUA
Germany
Model
Model
Name
Using
Similar
Mechanism
MT-WMDD11-16
Tape
Transport
Mechanism
Type
SPECIFICATIONS
Frequency
response
40
-
15,000
Hz
Wow
and
flutter
+
0.25%
(DIN)/0.15%
WRMS
(NAB)
Power
output
Headphones:
10
mW
+10mW
(at
10%
harmonic
distortion)
load
impedance
16
ohms
at
DC
operation
Outputs
HEADPHONES
jack
(stereo
minijack)
load
impedance
8
300
ohms
Power
requirements
3
V
DC,
two
R6
(size
AA)
batteries
DC
IN
3V
jack
accepts:
EBP-500B
battery
case
(not
supplied)
for
use
on
two
R20
(size
D)
batteries
AC-D2M
AC
power
adaptor
(not
supplied)
for
use
on
220
V
AC,
50Hz
DCC-70
car
battery
cord
(not
supplied)
for
use
on
12V
car
battery
Dimensions
Approx.
82.1
x
119.6
x
37.4
mm
(w/h/d)
incl.
projecting
parts
and
controls
Weight
Approx.
250
g
incl.
batteries,
not
incl.
other
accessories
Accessories
supplied
Stereo
headphones
(1),
Carrying
case
(1)
Design
and
specifications
subject
to
change
without
notice.
Notes
¢
This
appliance
conforms
with
EEC
Directive
87/308/EEC
regarding
interference
suppression.
*
If
a
car
battery
cord
or
an
AC
power
adaptor
not
manufactured
by
Sony
is
used,
a
fuse
must
be
installed
in
the
battery
cord
or
the
AC
power
adaptor
and
the
polarity
of
the
plug
must
be
as
illustrated.
Notes
on
Batteries
¢
When
the
batteries
are
run
down,
the
BATTERY
indicator
glows
faintly.
*
Battery
life
,
Continuous
Batteries
playback
hours
Sony
batteries
SUM-3
(NS)
Sony
alkaline
batteries
AM3
(N)
Approx.
3.5
hrs.
Approx.
7
hrs.
For
maximum
performance
we
recommend
the
use
of
alkaline
batteries.
*
To
avoid
damage
from
battery
leakage
and
corrosion,
remove
the
batteries
when
you
will
not
use
the
unit
for
a
long
time.
¢
The
unit
does
not
operate
on
the
internal
batteries
when
the
DC
IN
3V
jack
is
used.
Dolby
noise
reduction
manufactured
under
license
from
Dolby
Laboratories
Licensing
Corporation.
“DOLBY”
and
the
double-D
symbol
DO
are
trade-marks
of
Dolby
Laboratories
Licensing
Corporation.
CASSETTE
PLAYER
SONY.
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Summary

Specifications

Notes on Batteries

Battery life

Details continuous playback hours for different battery types.

Servicing Notes

Flexible Circuit Board Repairing

Guidelines for soldering and handling circuit boards during repair.

Notes on Chip Component Replacement

Precautions for reusing or handling chip components.

Notes on replacing the speed detection coil (FG901)

Procedure for replacing FG901, including testing and replacement strategy.

Section 1 Adjustments

Precaution

General precautions before performing adjustments.

1-1. Mechanical Adjustment

Procedures for mechanical adjustments like torque and tension.

Wow & flutter and motor position

Adjusting rotor thrust play and wow/flutter parameters.

Wow & flutter adjustment

Specific settings and procedure for wow and flutter adjustment.

1-2. Electrical Adjustments

Procedures for electrical adjustments like tape speed and azimuth.

Tape Speed Adjustment

Steps and settings for adjusting the tape speed.

Playback Head Azimuth Adjustment

Procedure to adjust the playback head for maximum output levels.

Phase Check

Procedure to check the phase relationship between channels.

Section 2 Diagrams

IC Block Diagrams

Block diagrams illustrating the internal structure of key ICs.

Section 3 Exploded Views

3-1. Cabinet

Exploded view and parts list for the unit's cabinet.

3-2. Tape Transport Mechanism (1)

Exploded view of the tape transport mechanism components.

3-3. Tape Transport Mechanism (2)

Further exploded view of tape transport mechanism parts.

Section 4 Electrical Parts List

Capacitors

List of capacitors with their part numbers and specifications.

Resistors

List of resistors with their part numbers and specifications.

Coils

List of coils with their part numbers and specifications.

Semiconductors

List of semiconductors with their part numbers and specifications.

Accessory & Packing Material

Overview

The Sony WM-DD11 is a high-quality cassette player designed for portable audio enjoyment, offering a blend of advanced features for superior sound reproduction and user convenience. As a "Walkman DD" model, it emphasizes direct drive technology for stable tape speed and minimal wow and flutter, crucial for high-fidelity playback.

Function Description

The primary function of the WM-DD11 is to provide exceptional playback of audio cassettes. It incorporates Dolby noise reduction, a key feature that significantly reduces tape hiss, resulting in a cleaner and more dynamic audio experience. This makes it suitable for listening to a wide range of music genres with improved clarity. The device is equipped with a stereo minijack for headphones, allowing for private listening.

Usage Features

The WM-DD11 is designed for ease of use and portability. It operates on two R6 (size AA) batteries, providing a good balance between power and compact size, making it ideal for on-the-go listening. For extended use or stationary listening, it offers flexibility with external power options, including an EBP-500B battery case for two R20 (size D) batteries, an AC-D2M AC power adaptor for household use (220 V AC, 50 Hz), and a DCC-70 car battery cord for in-car entertainment (12V car battery). This versatility ensures that the device can be powered in various environments.

The unit features intuitive controls for basic cassette player functions such as play, fast forward (FF), and rewind (REW). A "TAPE SELECT" switch allows users to optimize playback for different tape types (NORM, CrO2, METAL), ensuring the best possible sound quality regardless of the cassette used. The "DOLBY NR" switch enables or disables the Dolby noise reduction feature, giving users control over their listening preference. A mechanical volume control allows for easy adjustment of the audio output.

For enhanced listening, the WM-DD11 comes with stereo headphones and a carrying case, emphasizing its portable nature and readiness for immediate use. The design includes projecting parts and controls that are integrated for user comfort and accessibility.

Maintenance Features

Maintaining the WM-DD11 involves several key practices to ensure its longevity and optimal performance. Regular cleaning of the playback head, pinch roller, capstan, and rubber belt with a denatured-alcohol-moistened swab is recommended to prevent audio degradation and tape damage. Demagnetizing the playback head with a head demagnetizer is also crucial to avoid magnetizing the tape, which can lead to sound distortion.

When performing adjustments or repairs, specific guidelines are provided to protect the device's delicate components. For instance, soldering on flexible circuit boards requires careful temperature control (around 270°C) and avoiding repeated contact with the same conductor. Chip component replacement emphasizes using new components and caution with heat-sensitive parts like tantalum capacitors.

Battery care is also highlighted as an important maintenance aspect. Users are advised to remove batteries when the unit will not be used for a long time to prevent leakage and corrosion, which can damage the device. The "BATTERY" indicator provides a visual cue when batteries are running low, prompting timely replacement.

The manual also details mechanical adjustments such as torque measurement for FWD, back tension, and FF/REW modes, ensuring that the tape transport mechanism operates within specified parameters. Tape tension measurement is also outlined. Electrical adjustments, including tape speed adjustment and playback head azimuth adjustment, are critical for maintaining accurate and high-quality audio playback. These adjustments involve using specific test tapes and measurement tools like a frequency counter, VTVM, and oscilloscope to calibrate the device precisely. The adjustment locations for these settings are clearly indicated, such as the RV601 on the main board for tape speed and the adjustment screw in the cassette chamber for head azimuth.

Overall, the Sony WM-DD11 is presented as a robust and high-performance portable cassette player, designed for discerning audio enthusiasts who value sound quality and reliability in a compact form factor. Its comprehensive features and detailed maintenance guidelines underscore its commitment to a premium user experience.

Sony WM-DD11 Specifications

General IconGeneral
TypeCassette Player
BrandSony
ModelWM-DD11
Power Supply2 x AA batteries
FeaturesDolby B Noise Reduction
Power Consumption0.5 W
Wow and Flutter0.1%
Playback Speed4.76 cm/s
Frequency Response40 - 15, 000 Hz

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