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Spheros CC 305 - User Manual

Spheros CC 305
41 pages
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1° edición/edition: Febrero/February - 20111° edición/edition: Febrero/February - 2011
Código/Ref. number: 036-00198-000Código/Ref. number: 036-00198-000
CC 305CC 305
CC 335CC 335
CC 355CC 355
Aire acondicionadoAire acondicionado
Rodoviario - UrbanoRodoviario - Urbano
Para obtener el mejor rendimiento del Para obtener el mejor rendimiento del
aire acondicionado recomendamosaire acondicionado recomendamos
leer atentamente este manual antes de iniciar la operacion.leer atentamente este manual antes de iniciar la operacion.
TT
vehículo para consultas.vehículo para consultas.
Air ConditionerAir Conditioner
Road bus - City busRoad bus - City bus
TT
o get the o get the
best performance out best performance out
of the aiof the ai
r conditionerr conditioner
, we suggest , we suggest
youyou
carefully this manual before starting the operatin.carefully this manual before starting the operatin.
Keep this manual handy in the vehicle for consultations.Keep this manual handy in the vehicle for consultations.
Manual del ProprietarioManual del Proprietario
Certificado de GarantíaCertificado de Garantía
Owner’s ManualOwner’s Manual
WarWar
ranty ranty
CertofocateCertofocate
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Summary

Warranty Terms

SPHEROS Warrant Terms

Details the manufacturer's warranty coverage, conditions, and exclusions for Spheros products.

Introduction

Spheros Product Overview

Introduces Spheros products and their focus on passenger comfort and climate control.

Operating the Air Conditioner

Fluid Refrigerant

Explains the function and type of refrigerant (R134a) used in Spheros air conditioning systems.

Condenser Function

Describes the condenser's role in dissipating heat absorbed by the refrigerant.

Dryer Filter

Used to retain dross and humidity, preventing it from reaching the expansion valve.

Thermostatic Expansion Valve

Regulates refrigerant flow to the evaporator to maintain pressure and temperature at the coil.

Evaporator

The component where refrigerant changes state, absorbing heat from the bus's interior.

Compressor

Compresses refrigerant gas, raising pressure and temperature before discharging it to the condenser.

Clutch

Engages the compressor via a belt transmission powered by the vehicle engine.

Condenser Fan

Fans that operate with the compressor, primarily in 'cooling mode'.

Evaporator Blower

Blowers that circulate air in ventilation and cooling modes, with adjustable speeds.

Controller

Enables driver control of set-point temperature and monitors internal bus temperature.

Temperature Sensor

Detects the internal temperature of the vehicle via sensors in return air or ducts.

Relay Plate

Receives orders from the controller to activate fans, blowers, and the compressor.

Pressure Switch

Monitors air-conditioner operating pressures, shutting down the compressor if abnormal.

Air Refreshment

Allows external air entry to expel odors and impurities from the vehicle.

Air Filter

Retains suspended dirt in the air, preventing accumulation in evaporator coils.

Air Circulation

Distributes cooled air inside the bus through ducts.

Drains

Conduct condensate humidity from evaporator coils to the outside of the vehicle.

Controller Functions

Details specific functions, keys, and indicators for the GL-W163 and GL-W210 controllers.

Setting the Controller

Instructions for initial controller setup, including software version and temperature display.

Temperature Reading

Explains how the controller monitors internal, external, and duct temperatures.

Programming the Set-Point

Steps for adjusting the desired temperature using the increase/decrease keys.

Automatic Mode Operation

How to select and disable automatic mode for climate control.

Ventilation Mode Operation

Details on selecting low and high speeds for ventilation mode.

Cooling Mode Operation

How the system automatically enters cooling mode when internal temp is above set-point.

Roof Heating Mode

How the system enters roof heating mode when internal temp is below set-point.

Heating by Conveyors

Activation of heating mode using conveyors, similar to roof heating.

Air Refreshment Function

How air refreshment works with automatic mode and manual activation.

Internal and External Temperature Display

How to view internal and external temperatures on the controller display.

Controller Alarm Failures

Lists and explains alarm codes for GL-W163 and GL-210 controllers related to system failures.

Equipment Description

Technical Data Sheet

Provides detailed specifications for CC 305, CC 335, and CC 355 models.

Equipment Components

Illustrates and lists the main components of the air conditioning unit with reference numbers.

Compressor Components

Details the internal parts of the compressor, including part numbers and quantities.

Magnetic Clutch Components

Lists and illustrates the components that make up the magnetic clutch assembly.

Preventive Maintenance

Security Warnings

Essential safety precautions for handling the air conditioning system and its components.

Refrigerant Gas (R134 a)

Information on the type of refrigerant used and precautions for its handling.

Compressor Oil

Guidelines for checking and replacing compressor oil based on color and usage.

Drier Filter Replacement

Recommendations for replacing the drier filter to maintain system integrity.

Compressor Seal Sealing

Procedures for cleaning or replacing the compressor oil felt seal.

Clutch Cleaning

Care instructions for cleaning the clutch to prevent dirt accumulation.

Air Ducts Maintenance

Recommendations for cleaning air ducts to ensure air quality.

Avoid Remanufactured Parts

Warning against using remanufactured parts due to potential efficiency decrease.

Preventive Maintenance Schedule

Frequency schedule for maintenance tasks (weekly, monthly, quarterly, annually).

Equipment Identification

Importance of identifying model, serial number, and date for spare parts and correspondence.

Electrical System

Electrical Legends

Explanation of symbols and color codes used in electrical diagrams.

Controller Connections

Diagrams showing how to connect the controller to the system and power.

Relay Plate GL-T046

Diagram of the electrical relay plate GL-T046 and its connections.

Electrical Scheme GL-T046 with GL-W161

Wiring schematic for the GL-T046 relay plate with GL-W161 controller.

Relay Plate GL-T047

Diagram of the electrical relay plate GL-T047 and its connections.

Electrical Scheme GL-T047 with GL-W163

Wiring schematic for the GL-T047 relay plate with GL-W163 controller.

Electrical Scheme GL-T047 with GL-W210

Wiring schematic for the GL-T047 relay plate with GL-W210 controller.

Spheros CC 305 Specifications

General IconGeneral
Cooling capacity10, 000 BTU/h
RefrigerantR134a
Power consumption (cooling)1.1 kW
Power Supply220-240 V, 50 Hz
Operating voltage220-240 V

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