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Spirax Sarco DP27 User Manual

Spirax Sarco DP27
40 pages
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IM-P470-03 CH Issue 7
1
1. Safety information
2. General product
information
3. Installation
4. Commissioning
5. Maintenance
6. Spare parts
7. Fault finding
© Copyright 2016
Printed in GB
IM-P470-03
CH Issue 7
4700036/7
DP27, DP27E, DP27R and DP27Y
Pilot Operated Pressure Reducing Valves
Installation and Maintenance Instructions
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Spirax Sarco DP27 Specifications

General IconGeneral
Max. Working Pressure27 bar g
Max. Test Pressure413 psig
Max. Fluid Temperature232°C
EnclosureIP65
Maximum Operating Temperature220°C
Connection TypeFlanged

Summary

Safety Information

1.1 Intended use

Details the proper application and suitability of the products for intended use.

General Product Information

2.3 Pressure / temperature limits

Charts and notes defining operating pressure and temperature limits for valve types.

Installation

Installation of DP27E

Specific installation details for the DP27E model, including electrical supply.

3.2 Fitting

Guidance on horizontal pipeline fitting, parallel/series installations, and drainage.

3.11 Safety valve

Requirement for safety valves to protect downstream equipment from overpressure.

Commissioning

4.1 Setting procedure

Step-by-step guide for setting up and commissioning DP27, DP27E, DP27Y, and DP27R valves.

Maintenance

5.1 Routine maintenance

Recommended schedule and parts for periodic valve overhaul.

5.4 How to renew the pilot valve assembly

Detailed steps for renewing the pilot valve assembly, including PTFE handling.

5.6 How to renew the pilot valve diaphragms

Procedure for renewing pilot valve diaphragms, including sealant application.

5.7 How to renew or clean main diaphragms

Steps for renewing or cleaning the main diaphragms of the valve.

5.8 How to service or renew the main valve and seat

Instructions for servicing or renewing the main valve and seat.

Spare Parts

Available spares

List of available spare parts, categorized by valve type and function.

Fault Finding

7.2 Downstream pressure zero or too low

Troubleshooting steps for when downstream pressure is zero or unexpectedly low.

7.3 Downstream pressure too high

Troubleshooting steps for when downstream pressure exceeds the set point.

7.4 Hunting

Diagnosing and resolving hunting or unstable operation issues.

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