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SPM intellinova parallel MB INS MB 4V User Manual

SPM intellinova parallel MB INS MB 4V
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INSMB4V
Installation and
Operation Instructions

Table of Contents

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SPM intellinova parallel MB INS MB 4V Specifications

General IconGeneral
BrandSPM
Modelintellinova parallel MB INS MB 4V
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety Arrangements

General Safety Guidelines

All personnel should be authorized and familiar with safety rules and regulations.

Electrical Disconnection Procedure

Ensure main power is off and secured before starting any installation or service work.

Electrical Installation Requirements

Follow equipment instructions, check terminals, and use safe tools for electrical installation.

System Component Integrity

Use only original SPM system components for optimum safety and guaranteed compliance.

Reapplying Power Safely

Ensure electrical equipment is safe and protection covers are mounted before restarting.

Installation Precautions

Measuring Unit and Terminal Placement

Locate units in protected, accessible positions, keeping signal and power cables separate.

Adherence to Work Regulations

All personnel must follow local work regulations before commencing any installation work.

Post-Installation Inspection

Inspect transducer positioning, connections, and cable laying after installation is completed.

Introduction to Intellinova Parallel Unit

Technical Overview of Unit

Mechanical Installation Guide

Electrical Installation Steps

Commissioning Procedure

Operating the Intellinova Parallel Unit

User Interface Elements

The front panel features selector switches, a push button, connectors, and status LEDs.

SETTINGS Selector Switches

Used to set the unit's operating mode based on specific task configurations.

CHANNEL Status LEDs

Four LEDs indicate the status of each measurement channel.

KEY Push Button Functions

Used for alarm reset or to select measurement channels for the OUT connector.

Status LED (S) Indicator

The LED S provides an overall status indication for the unit's operation.

COM Port Connection

This 4-pole connector is used for PC communication with the unit.

OUT BNC Connector

Used with external instruments to measure signals from any of the four channels.

Measurements and Parameters

Alarm Configuration and Handling

Alarm Levels Definition

Parameters can generate alarms based on user-defined red/yellow alarm levels.

Alarm Delay Types

Selectable delays for alarms: no delay, time-based, or number of measurements.

Alarm Reset Methods

Alarms can be reset automatically or manually via the KEY button.

Digital Inputs/Outputs and RPM Inputs

Configuration for Offline Mode

Configuration for Online Mode

Maintenance Procedures

Scheduled Service Intervals

A functional test is recommended to be performed with an interval of three years.

Troubleshooting Guide

Check installation and perform functional test if unit is not operating correctly.

Replacement and On-site Repair

Service requiring unit opening must be done by SPM Instrument.

Firmware Upgrade Process

Firmware can be upgraded on-site using a PC and communication cable.

Decommissioning and Removal

Disconnect power supply before removal; unit can then be dismounted from DIN rail.

Functional Test Procedures

Test Procedure Steps

Simulate alarm conditions to verify unit operation using LEDs and digital outputs.

Extended Functional Test Setup

Figure 1 shows setup using STG-02 and 17093 for simulating vibration signals.

Software Configuration

Offline Configuration Software

Configure the unit for offline operation using the PRO230 software.

General and Unit Settings

Configure general parameters, settings, and copy configurations within the software.

Channel Configuration

Configure measurement assignments, technique, and sampling for each channel.

Advanced Settings Management

Configure miscellaneous, RPM settings, and copy channel configurations.

Spectrum and Symptom Band Setup

Configure spectrum parameters and define symptom bands for analysis.

Transducer and I/O Configuration

Configure transducer bias, sensitivity, and DIO/RPM settings.

Configuration File Management

Save, open, send, and receive configuration files for the unit.

Firmware Upgrade

Firmware Upgrade Process Overview

Update Host processor and DSP firmware using PC and specific software tools.

DSP Firmware Upgrade Steps

Detailed steps to upgrade the DSP firmware using PRO240 Parallel Service Software.

Technical Specifications

Abbreviations and Technical Terms

Application Example - Pumps

Measuring Assignments Overview

Overview of assignments and symptoms for motor and pump bearings/volute.

Measuring Assignments for Offline Mode

Details on pre-programmed settings for the Intellinova Pump Solution.

Extracting Time Signals and Spectrums

Steps to extract time signals or spectrums using an external Modbus program.

Appendix A - Register Specification

Overview of Registers

Summary of registers used by the INSMB4V unit for configuration and data reading.

Specification: Discrete Output Coils

Details on Read-Write coils for controlling I/O ports 1-6.

Specification: Discrete Input Contacts

Details on Read-Only coils for reading I/O port states 1-6.

Specification: Analog Input Registers

Details on Read-Only registers for hardware versions, serial number, and firmware versions.

Specification of Status Registers

Bit translation of registers showing channel status, alarms, and errors.

Overview: Analog Output Holding Registers

Registers for channel configuration and shared parameters.

Specification: Analog Output Holding Registers Common Registers

Registers common to all channels for alarm type, condition, auto reset, and DSP timeout.

Specification: Analog Output Holding Registers Ch1-4

Registers defining measurements, RPM, transducer, and symptom band settings for channels 1-4.

Terminology

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