EasyManua.ls Logo

SPM Machine Guard MG4-REF11A - User Manual

SPM Machine Guard MG4-REF11A
32 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden
Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com
ISO 9001:2000 certified © SPM 2017-09. 71947 B
Instruction Manual
Machine Guard
TM
MG4-REF11A
Question and Answer IconNeed help?

Do you have a question about the SPM Machine Guard MG4-REF11A and is the answer not in the manual?

SPM Machine Guard MG4-REF11A Specifications

General IconGeneral
ModelMG4-REF11A
CategoryMeasuring Instruments
Output TypeRelay
Voltage Rating24VDC
Current Rating2A
Protection RatingIP20

Summary

Safety Precautions

General Safety Arrangements

General safety rules and local requirements for personnel installing or servicing equipment.

Electrical Installation Safety

Guidelines for safe electrical installation, disconnection, and protective earthing.

Installation Precautions and Work Practices

Procedures for safe installation, work regulations, and environmental considerations.

Machine Guard MG4-REF11 A Overview

Unit Functionality and Features

Continuous monitoring unit measuring vibration and shocks, with status display and outputs.

Interface Navigation and Programming

How to use buttons for menu navigation, accessing programming mode, and password protection.

General Operation Principle

Shock Pulse and Vibration Measurement

How shock pulse and vibration are measured and transmitted to the unit.

Analog Outputs and Relay Functions

Description of analog outputs and relay actions for alarm indication.

Mechanical Installation

Mounting and Physical Specifications

Details on wall mounting, casing, cable inlets, and environmental operating limits.

Installation Location and Cable Length

Guidance on selecting mounting location and maximum transducer cable length.

Electrical Installation

Power Supply and Safety Connections

Instructions for power supply connection, circuit-breakers, and protective earth.

Panel Access and Pre-Installation Checks

Procedure for accessing terminals and importance of safety precautions before installation.

Transducer Inputs and Connections

Transducer Connection Details

Connecting shock pulse and vibration transducers, cable shielding, and input specifications.

Relay and Analog Output Configuration

Details on relay settings, analog output characteristics, and TLT fault indication.

PLC Connection via Analog Output

Connecting MG4 to PLC Systems

How to connect the MG4-REF11A to a PLC using analog outputs and digital inputs.

Interface and Control System Definitions

Definitions of PLC, CPU, AI, AO, DI, DO, and DCS for system integration.

Programmed Measuring Parameters

Parameter Programming and TLT Function

Programming parameters via front panel, password protection, and transducer line test (TLT).

Reset Default Parameters

Reset Procedure and Default Settings

How to reset parameters to default values and a list of the default settings.

VERSION Menu: Version and Setup

Navigating Version and Setup Menus

Accessing and navigating the VERSION menu to view unit details and configure settings.

Configuring Units, TLT, and Relays

Changing measurement units, contrast, TLT function, and relay settings (NC/NO).

VERSION Menu: Password and Stand-by

Password Protection and Entry

Setting and entering the password to protect channel programming.

Stand-by Mode and Auto Exit

Operating in stand-by mode (Measuring=OFF) and automatic return to measuring display.

Programming a Vibration Channel

Channel Selection and Programming Entry

Entering programming mode for a channel, selecting channels, and sequence of menus.

Setting Channel Name, Class, and Alarms

Configuring channel name, ISO machine class, and alarm limits A1/A2.

Transducer Sensitivity Input

Entering the transducer's sensitivity value from its calibration data card.

Vibration Channel Programming Details

Measuring Time, Alarm Linking, and Analog Output

Setting measuring time, linking alarms to relays, and configuring analog output channels.

Measuring Range and Alarm Delay Settings

Setting the measuring range for analog output and configuring alarm delay.

Programming a SPM Channel

SPM Channel Programming and TLT Status

Accessing SPM programming, understanding TLT status for circuit quality.

Setting W-POINT, Alarms, and Analog Output

Configuring W-POINT, alarm limits, relay links, and analog output for SPM channels.

Automatic Adjusting of Gain

Gain Adjustment Procedure and Activation

Steps to adjust gain for SPM channels and activate the automatic adjustment.

SPM Value Interpretation and Range Shift

Understanding SPM values (dBsv) and how gain adjustment affects the measuring range.

The Effect of Alarm Delay

Alarm Delay Functionality and Reset

How alarm delay functions, triggering conditions, and automatic reset.

Vibration Transducers

SLD and TRV Transducer Series Overview

Overview of SLD and TRV vibration transducer series, their types and applications.

Transducer Technical Data and Mounting Tools

Key technical specifications and tools required for SLD/TRV transducer installation.

Vibration Transducer Installation

Surface Preparation and Hole Drilling

Preparing the mounting surface and drilling holes for transducer installation.

Threading, Cleaning, and Securing

Threading the hole, cleaning, greasing, and securing the transducer with correct torque.

Shock Pulse Transducer Installation

Installation Impact and Procedure Overview

Importance of correct installation, transducer model 42000, and general operations.

Special Tools and Installation Materials

List of special tools and materials required for shock pulse transducer installation.

Shock Pulse Transducer Installation Steps

Hole Preparation and Cleaning

Steps for drilling pilot holes, enlarging, countersinking, and cleaning the mounting hole.

Securing and Connecting the Transducer

Greasing seat surfaces, securing the transducer, and connecting the cable by hand.

Vibration Severity Monitoring (VIB)

Machine Vibration Measurement Principles

Measuring machine vibration as velocity (RMS) using ISO standards and its significance.

ISO Standards and Vibration Alarm Levels

Using ISO limit values for alarm levels A1 and A2 to evaluate vibration severity.

Machine Classes and Vibration Limits

Vibration Classification Factors

Factors influencing machine classes: size, power, foundation stiffness, and function.

ISO Vibration Limit Values Diagram

Diagram showing vibration severity limit values for six ISO vibration classes.

VIB Transducers: Series SLD

SLD Transducer Description and Data

Description of SLD series transducers, their technical data, and mounting tools.

VIB Transducers: Series TRV

TRV Transducer Description and Installation

Description of TRV series transducers, mounting, connection, and technical data.

Standard Cables for Transducers

Available Measuring Cable Types

Range of ready-made standard cables for vibration and shock pulse transducers, with specifications.

SPM Transducer 42000

SPM 42000 Transducer Features and Installation

Description of SPM 42000 shock pulse transducer, its installation, and housing materials.

Technical Specifications: General

General Unit Specifications Overview

Comprehensive technical specifications for the MG4-REF11A unit, including monitoring capabilities and physical properties.

Technical Specifications: Channels

Vibration and Shock Pulse Channel Specs

Detailed specifications for the vibration (VIB) and shock pulse (SPM) channels.

Trouble Shooting Guide

Common Problems and Solutions

Troubleshooting steps for issues like unit startup, measured values, outputs, relays, and programming.

Related product manuals