Sporlan SDR-4 - User Manual

ELECTRIC
DISCHARGE
BYPASS
VALVES
®
Installation and Service Instructions
SDR-3 and SDR-4
SYSTEM CONSIDERATIONS
The discharge bypass valve is applied in a branch line off
the discharge line as close to the compressor as possible.
The bypassed vapor can enter the low side at one of the fol-
lowing locations:
1. Evaporator inlet with distributor.
2. Evaporator inlet without distributor.
3. Suction line.
Each is illustrated and discussed below.
BYPASS TO EVAPORATOR INLET
WITH DISTRIBUTOR
This method of application, illustrated in Figure 1, offers
distinct advantages over the other methods, especially for
unitary or field built-up units where the high and low side
are close coupled. The primary advantage of this method is
that The EDBV can directly control the temperature of the
cooled fluid. A sensor placed in the air off the evaporator or
on the chilled water line of a chiller can cause the EDBV to
modulate to maintain the desired temperature. In addition,
the system thermostatic expansion valve will respond to the
increased superheat of the vapor leaving the evaporator and
will provide the liquid required for desuperheating. The
evaporator serves as an excellent mixing chamber for the
bypassed hot gas and the liquid-vapor mixture from the
expansion valve. This ensures a dry vapor reaching the
compressor. Oil return from the evaporator is also improved
since the velocity in the evaporator is kept high by the hot
gas. Piping for this method of application can be accom-
plished by the use of a Sporlan 1650R series distributor on
a new application, or a Sporlan Auxiliary Side Connector
(ASC) when adding the valve to a system with distributor.
NOTE: If the distributor circuits are sized properly
for normal cooling duty, the flow of hot gas
through the circuits may cause excessive pressure
drop and/or noise. Therefore, it is recommended
that the distributor circuits be selected one size
larger than for straight cooling duty. For complete
technical details on the 1650R series distributor
and the ASC series Auxiliary Side Connector, refer
to Bulletin 20-10.
VALVE / EQUIPMENT LOCATION
AND PIPING
When the evaporator is located below the compressor on a
remote system, bypass to the evaporator inlet is still the
best method of hot gas bypass to insure good oil return to
the compressor. When this is done, the bypass valve must
be located at the compressor rather than at the evaporator
section. This will insure obtaining rated capacity from
the bypass valve at the conditions for which it was
selected. If the evaporator is above or on the
same level as the compressor, this valve
location will also eliminate the possibility
of hot gas condensing in the long
bypass line and running back into
the compressor during the off
cycle. Whenever hot gas
bypass to the evaporator
inlet is necessary for a
system with two or
more evaporator
External Equalizer
Compressor
Solenoid
Valve
TEV
Catch-All
Condenser
Receiver
Distributor
Evaporator
SDR 4
See•All
Return Air
TCB
Figure 1
SD-244 3/19/01 1:03 PM Page 3

Summary

System Considerations for Discharge Bypass Valves

Evaporator Inlet with Distributor

Discusses bypass to evaporator inlet with a distributor, highlighting advantages for controlled fluid temperature.

Evaporator Inlet Without Distributor

Covers bypass to evaporator inlet for systems lacking a refrigerant distributor, offering similar advantages.

Suction Line Bypass

Outlines bypassing hot gas directly to the suction line, noting potential risks like compressor overheating.

Bypass Application Methods

Bypass to Evaporator Inlet with Distributor

Details application with distributor, offering advantages for unitary and field-built-up units for temperature control.

Bypass to Evaporator Inlet Without Distributor

Explains hot gas bypass to evaporator inlet for systems without distributors, similar advantages to those with distributors.

Bypass to Suction Line

Describes direct bypass to the suction line, essential for multi-evaporator or remote systems, with oil return considerations.

Desuperheating Thermostatic Expansion Valve

Installation Instructions

SDR-3 Installation

Provides specific installation instructions for the SDR-3 valve model, including diagrams and general guidance.

SDR-4 Installation

Details installation procedures relevant to the SDR-4 valve model, referencing figures for component placement.

Valve Servicing and Replacement

Field Servicing Instructions

Outlines steps for disassembly, inspection, cleaning, and reassembly of SDR valves, including safety precautions.

Motor Assembly Replacement

Details the process for replacing a defective motor assembly, including wiring and splice procedures.

Valve Replacement

Explains how to replace the entire valve unit, covering cutting, brazing, and handling precautions for the motor.

Reassembly Procedures

Guides on reassembling the valve after disassembly, including motor adapter seating and system pressurization.

SMA-12 VDC Bipolar Step Motor Actuator

Sporlan SDR-4 Specifications

General

Brand	Sporlan
Model	SDR-4
Category	Control Unit
Language	English