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Spraying Systems Co AutoJet 1000+ - User Manual

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1000+
Spray Control Panel Owner's Manual V1.1, English
P/N: ML001000PLUS
Local Assistance: 1-800-95-SPRAY (1-800-957-7729) ▲ Corporate Assistance: 1-866-321-2250
Project No. _________
Serial No.: ____________
Model 1000
+
++
+
AutoJet Spray Control Panel
Owner’s Manual
Read this manual carefully before operating your Spray Control Panel.
Keep this manual for reference when the panel is in operation.
All safety related and operating instruction should always be followed.
Note:
This manual covers the complete Model 1000+ Spray System and all its versions, configurations and options.
Your system may vary based on the version, configuration and options that you have purchased.
Pictures in this manual may include options which are not part of your System Configuration.
Statements in this manual may describe options which are not part of your System Configuration.
Pictures in this manual may represent components which are different than those in your System Configuration.
Statements in this manual may describe components which are different than those in your System
Configuration.
The manufacturer reserves the right to make changes in this standard system without notification.

Table of Contents

Other manuals for Spraying Systems Co AutoJet 1000+

Preview: Quick Start Guide
Quick Start Guide5 pages

Questions and Answers

  • J
    Janice WilliamsAug 2, 2025
    Why are the nozzles not spraying on my Spraying Systems Co AutoJet 1000+ Control Panel?
    • C
      cprinceAug 2, 2025
      If the nozzles on your Spraying Systems Co. Control Panel aren't spraying, first check the nozzles and cords for shorts and ensure the nozzles aren't clogged. Then, check the trigger on the diagnostics page for your channel. When triggered, you should see a '1' for that input. If not, inspect the trigger or sensor wiring/installation. If you're using your own sensor, verify it's wired according to the wiring diagram and is NPN style.
  • M
    Matthew WalkerAug 5, 2025
    What to do if the sensor light is on but the nozzle doesn't spray on Spraying Systems Co AutoJet 1000+ Control Panel?
    • C
      cindy74Aug 6, 2025
      If the light on the sensor of your Spraying Systems Co. Control Panel lights up, but the nozzle doesn't spray, ensure your recipe is set correctly with a timing mode and values for spray initiation. Also, check your spray delay value. For example, a value of 200 seconds means the nozzle won't spray until after that delay.
  • T
    Thomas MccallAug 10, 2025
    Why is the green light indicator not lit or flashing on my Spraying Systems Co AutoJet 1000+ Control Panel?
    • T
      Timothy GarciaAug 10, 2025
      If the green light indicator on your Spraying Systems Co. Control Panel is not lit, check the power at the wall or the internal fuse on the DIN rail, and replace it with an MDA-5-R, 5 amp, 1/4"x1- 1/4", ceramic, slow blow. If the light is flashing green, a system fault is present. Look on the HMI for the active fault and clear it. A flashing green light may also indicate a low tank; fill the tank for channel A or B and clear the fault from the screen.
  • A
    Anne SolisAug 14, 2025
    How to reset user passwords on Spraying Systems Co AutoJet 1000+ Control Panel?
    • J
      Jeremy HernandezAug 14, 2025
      If you've forgotten your user password for the Spraying Systems Co. Control Panel, the high-level password is 77777777. Type this in when prompted to change or view the password table. Change it if necessary, and ensure only engineers and managers have access to it.
  • B
    Bailey KaufmanAug 18, 2025
    What to do if Spraying Systems Co AutoJet 1000+ shows 'Too Many Trigger' error?
    • C
      Colton ZimmermanAug 18, 2025
      If you're experiencing 'Too Many Trigger' errors on your Spraying Systems Co. Control Panel, it's likely because the external trigger is being turned on/off/on too quickly based on the current settings. Adjust the trigger frequency to resolve this issue.
  • J
    Julie LindseyAug 23, 2025
    How to disable float inputs on Spraying Systems Co. Control Panel to clear 'Tank empty' fault?
    • S
      Steven SummersAug 23, 2025
      If you see a 'Channel A Tank empty' fault on the screen of your Spraying Systems Co. Control Panel when the float switch isn't connected, go to main menu >> system configuration >> remote local I/O, then disable the float inputs not in use.
  • B
    brittany67Aug 27, 2025
    Why does my Spraying Systems Co. Control Panel show 'Tank Empty'?
    • H
      Heather TaylorAug 27, 2025
      The tank of your Spraying Systems Co. Control Panel is empty because of a low signal received from the float switch. Fill the fluid supply tank.

Summary

Introduction

Product Specifications

Details the physical and electrical characteristics of the 1000+ AutoJet Spray Control Panel.

Safety Information

General Safety Information

Provides essential safety guidelines for operating the spray control panel.

Warnings

Highlights critical safety warnings related to pressurized spray systems and chemical handling.

Installing the System

Unpack the Components

Instructions for carefully unpacking system components and verifying contents.

Mount the System

Guidance on selecting an appropriate location and mounting the spray control panel.

Electrical Connections

Details the controller's connections for power, triggers, and outputs, including external device connections.

Mounting the Spray Nozzles

Notes on Nozzle Location

Provides guidance on panel placement relative to spray nozzles and connection lengths for various cable types.

System Operation

Start up

Steps to power on the system and check the operational status indicator.

HMI Operation and Navigation

Home Screen and Basic Navigation

Description of the main display screen and navigation buttons.

Recipe Configuration and Timing Modes

Guide to setting up spray recipes, including timing modes and parameters.

System Configuration and Security

Covers settings for I/O, input polarity, and password protection levels.

HMI Maintenance, Diagnostics, and Functions

Accessing maintenance functions, diagnostics, and system information via HMI.

External Input Offerings

Trigger Cable Offering

Details the optional trigger cable, its part number, and connection requirements.

Optional Sensor Offerings

Photoelectric Object sensor

Describes the infrared direct reflection sensor, its specifications, and mounting.

Thru Beam Sensor

Details the infrared thru beam sensor, its specifications, and setup requirements.

Optional Electric Nozzle Cord Set Offering

Assembly Specifications

Details panel connections, part numbers, and cable lengths for nozzle cords.

Extension Cable

Information on the 16.4' extension cable for increasing reach and its applications.

Troubleshooting

System Status Indicators

Guidance on interpreting front panel indicator lights for system status and faults.

Nozzle Spray Issues

Troubleshooting steps for when nozzles are not spraying or not spraying correctly.

Fault Resolution

Steps to address common faults like 'tank empty' and password forgotten issues.

Re-calibrating the HMI

Recommended System Maintenance

Liquid Components Maintenance

Monthly checks for leaks and cleaning of liquid connections and filters.

Spray Nozzles Maintenance

Daily and monthly procedures for checking, cleaning, and adjusting spray nozzles.

Spare Parts List

Recommended & Optional Spare Parts

Lists recommended spare parts, including cables and triggers, with part numbers.

Warranty Information

Spraying Systems Co AutoJet 1000+ Specifications

General IconGeneral
User InterfaceTouchscreen
Number of Nozzles SupportedUp to 16
Application RateAdjustable
Nozzle ControlIndividual
Communication ProtocolsEthernet
Operating Temperature0°C to 50°C
Valve ControlSolenoid
Humidity Rangenon-condensing