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SPXFLOW Waukesha Cherry-Burrell Universal 1 Series User Manual

SPXFLOW Waukesha Cherry-Burrell Universal 1 Series
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INSTRUCTION MANUAL
Universal 1 Series
ROTARY POSITIVE DISPLACEMENT PUMP
FORM NO.: 95-03002 REVISION: 07/2019
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

Table of Contents

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SPXFLOW Waukesha Cherry-Burrell Universal 1 Series Specifications

General IconGeneral
Materials316L Stainless Steel
Series1 Series
ApplicationDairy, Food, Beverage, Pharmaceutical, and Industrial
PressureUp to 150 PSI
HorsepowerUp to 10 HP (depending on model)
Connection TypeTri-Clamp, Flange
Temperature Range300°F

Summary

Warranty Information

Limited Warranty Terms

Details the warranty coverage period, exclusions, and limitations for SPX FLOW goods and services.

Safety Precautions

Mandatory Safety Guidelines

Recommends adherence to industrial safety standards for equipment operation.

Lockout-Tagout Procedures

Details procedures for disconnecting and securing equipment from power sources.

Safety Hazard Definitions

Defines DANGER, WARNING, and CAUTION levels for hazard identification.

General Operating Warnings

Provides crucial warnings for safe pump installation, operation, and servicing.

Equipment Labeling

Component Material Care

Operating Parameters

Critical Operating Parameter Warning

Highlights severe injury risk from operating outside specified parameters.

Installation Guide

Installation Safety Overview

Provides essential safety information before commencing pump installation.

Pump and Drive Unit Mounting

Instructions for mounting the pump and drive unit, including base plate configurations.

Rotating Component Guarding

Emphasizes the necessity of installing full guards for operator safety.

Piping and Connection Installation

Guidance on connecting piping to the pump, including support and expansion joints.

Coupling Alignment Checks

Instructions on checking and maintaining alignment between the pump and drive shafts.

Angular Coupling Alignment

Method for checking and adjusting angular alignment of pump and drive shafts.

Parallel Coupling Alignment

Procedure for checking and adjusting parallel alignment of pump and drive shafts.

Drive Alignment Checks

Methods for checking belt or chain drive alignment.

Pump Rotation Verification

Procedure for checking the correct direction of pump and drive rotation before operation.

Operation Procedures

Critical Operation Safety Warning

Emphasizes extreme danger from internal moving parts during operation.

Pre-Startup Checklist Essentials

List of crucial checks required before starting the pump.

Pump Startup Sequence

Step-by-step instructions for safely starting the pump.

Pump Shutdown Sequence

Procedure for safely shutting down the pump.

Emergency Shutdown Protocol

Guidance on emergency shutdown procedures to be documented by plant personnel.

Maintenance Procedures

Maintenance Safety Overview

Highlights critical safety information and precautions for performing maintenance.

Critical Maintenance Warnings

Details specific warnings related to internal parts, sharp edges, and gear case temperature.

Lubrication Guidelines

Comprehensive guide on lubricating pump gears and bearings, including frequency and quantities.

Routine Maintenance Inspections

Outlines inspection procedures for detecting wear and potential issues early.

Annual Maintenance Schedule

Lists annual preventive maintenance tasks beyond routine inspections.

Disassembly Procedures

Fluid Head Disassembly (All Models)

Detailed procedure for disassembling the fluid head of all pump models.

Critical Disassembly Safety Warning

Highlights extreme danger from internal parts and need for power disconnection.

Seal Maintenance Overview

Introduction to seal maintenance, referencing fluid head disassembly.

Mechanical Seal Service (Single Inside)

Detailed service instructions for single inside mechanical seals.

Mechanical Seal Service (Single Outer)

Detailed service instructions for single outer mechanical seals.

Double Concentric and Aseptic Seal Types

Describes service and assembly for double concentric and aseptic seals.

Mechanical Seals - Model 320 Service

Specific service and assembly instructions for mechanical seals on Model 320.

Mechanical Seals - Model 323 Aseptic Service

Specific service and assembly instructions for mechanical seals on Model 323 Aseptic.

Gear Case Disassembly Steps

Detailed procedure for disassembling the pump's gear case.

Critical Gear Case Safety Warning

Highlights danger during gear case disassembly and need for power disconnection.

Assembly Procedures

Shaft Assembly Overview

Information on available shaft assemblies and the importance of matched bearings.

Gear Case Assembly Steps

Overall steps for assembling the gear case, including shimming verification.

Gear Case Shimming Procedure

Detailed procedure for shimming the gear case to achieve proper backface clearance.

Shaft Installation Process

Instructions for installing the shaft assembly, checking clearances, and making shim adjustments.

Checking for Proper Clearance

Crucial checks for backface, front face, and rotor-to-body clearances.

Clearance Measurement and Adjustment Caution

Notes on keeping backface clearance minimal and cautions for adjustments.

Fluid Head Assembly Steps

Instructions for assembling the fluid head components, including body, rotors, and cover.

Optional Features

Troubleshooting Guide

No Flow - Rotors Not Turning

Addresses issues where pump rotors are not rotating and suggests possible causes and actions.

No Flow - Rotors Turning

Covers scenarios where rotors turn but no flow is achieved, identifying causes like incorrect rotation.

No Flow - Pump Not Priming

Troubleshoots issues related to the pump failing to prime, including valve and air leak causes.

Insufficient Flow Conditions

Identifies causes for insufficient flow, such as speed, air leaks, or bypassed flow.

Excessive Power Draw Issues

Addresses causes for excessive power consumption, such as high viscosity or pressure.

Parts Identification

Pump Dimensions and Guards

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