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STA-RITE 200K BTU/HR User Manual

STA-RITE 200K BTU/HR
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SR POOL AND SPA HEATER
120/240 VAC NATURAL GAS/LP GAS
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
MODELS
200K BTU/HR SR200NA, SR200LP
333K BTU/HR SR333NA, SR333LP
400K BTU/HR SR400NA, SR400LP, SR400HD
Sta-Rite Pool/Spa Group
293 Wright Street, Delavan, WI 53115
International: 262-728-5551, FAX: 262-728-7550
www.starite.com
Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA
© 2004, Sta-Rite Industries Printed in U.S.A. S628 (Rev. 6/10/04)
If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
SPECIAL INSTRUCTIONS TO OWNER
Retain this manual for future reference.
This manual supplies information for the installation, operation,
and servicing of the appliance. It is strongly recommended that
this manual be reviewed completely before proceeding with an
installation. Its use will reduce service calls and chance of injury
and will lengthen product life.
2668 039
FILTER
PUMP
AUX
1
AUX
2
HIGH SPEED
LOW SPEE
D
BOOSTER PUMP
CERTIFIED
®
®
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STA-RITE 200K BTU/HR Specifications

General IconGeneral
Heating Capacity200, 000 BTU/HR
Fuel TypeNatural Gas or Propane
Heat Exchanger MaterialCopper
Thermostat ControlDigital
Max Working Pressure50 PSI
Inlet/Outlet Size2 inches
Water Flow Rate20-120 GPM

Summary

Owner's Manual Introduction and Safety

Special Instructions to Owner

Retain manual for future reference. Provides installation, operation, and servicing information.

Gas Leak Emergency Procedures

Detailed steps to take if you smell gas, emphasizing safety and immediate action.

Safety and Installation Guidelines

General Safety Instructions

Crucial safety information regarding installation, operation, and potential hazards.

Installation Compliance Requirements

Ensures installation meets all local codes and national standards for safe operation.

General Specifications and Requirements

Corrosive Fumes and Ventilation

Advises on avoiding corrosive vapors and ensuring proper ventilation for heater longevity.

Gas Control Valve Information

Details the specific type of gas control valve and its replacement requirements.

Heater Description and Operation

Heater Description and Sequence of Operation

Explains internal components, operational flow, and how the heater ignites and functions.

Owner's Operating Instructions

Guides the user through the process of starting up and operating the heater.

Owner's Operating Procedures

Spa Temperature Caution

Provides important safety recommendations for spa water temperatures.

Heater Controls and Shutdown

Turning Off Gas to the Appliance

Instructions on how to safely shut off the gas supply to the appliance.

Operating Control Interface

Explains the functions and usage of the digital operating control panel.

Operational Tips

Seasonal and Cold Weather Operation

Provides guidance for operating the heater during different weather conditions.

Energy Saving Tips

Offers advice on reducing heating costs and improving efficiency.

Care and Maintenance

Maintenance Instructions

Outlines recommended maintenance tasks for optimal performance and longevity.

Winterizing Procedures

Details the necessary steps to prepare the heater for winter to prevent freeze damage.

Installation Instructions

Putting the Heater into Service

Steps to follow for initial setup and bringing the heater online.

Outdoor Installation and Clearances

Specific guidelines for outdoor installation, including mandatory clearance distances.

Installation Locations and Venting

Indoor Installation Guidelines

Rules for installing the heater in a garage, utility room, or outdoor shelter.

Control Panel Indexing

Instructions for rotating the control panel for easier access.

Ventilation and Air Supply

Combustion and Ventilation Air Supply

Requirements for air supply openings for proper combustion and ventilation.

Outdoor Shelter Venting Installation

Specific venting requirements for outdoor shelter installations.

Venting System Installation

Vertical Venting - Negative Pressure

Guidelines for installing vertical vent systems using negative pressure.

Venting System Connections

Venting - Positive Pressure

Instructions for horizontal and vertical venting using positive pressure systems.

Connecting Special Gas Vent to Heater

Procedures for attaching specific gas vent systems to the heater.

Water System Connections

Water Piping Installation

Details on connecting the heater to the pool or spa water circulation system.

Water Flow and Chemistry Management

Water Flow Rate Requirements

Specifies the minimum and maximum water flow rates for heater operation.

Water Chemistry Parameters

Lists recommended water chemistry levels for optimal performance and longevity.

Pressure and Safety Components

Water Pressure Switch Adjustment

Instructions for setting and testing the water pressure switch.

Pressure Relief Valve Installation

Guidance on installing a pressure relief valve as required by codes.

Gas Pressure Checks

Checking Gas Pressure

Procedure for verifying gas pressure settings by qualified technicians.

Gas and Electrical Connections

Gas Connections and Pressure Testing

Requirements for gas supply piping, shut-off valves, and pressure testing.

Electrical Wiring and Power Supply

Guidelines for connecting the heater's power supply and internal wiring.

Electrical System Details

Fireman's Switch Connection

Procedure for connecting the fireman's switch for safety interlock.

Temperature Settings

Maximum Temperature Set Point

Instructions for setting the maximum allowable pool and spa temperatures.

Initial Troubleshooting

Initial Troubleshooting Steps

Basic checks and diagnostic flowcharts to identify heater issues.

Troubleshooting: Heater Will Not Fire

Heater Will Not Fire - A

Troubleshooting chart for scenarios where the heater fails to ignite or operate.

Troubleshooting: System Errors

Heater Will Not Fire - B

Further troubleshooting steps for ignition and system errors.

Troubleshooting: Ignition and Gas Flow

Heater Will Not Fire - C

Diagnostic procedures for burner ignition and gas supply issues.

Troubleshooting: Igniter and Control Module

Heater Will Not Fire - D

Troubleshooting steps related to the igniter and ignition control module.

Diagnostic LED Troubleshooting

AGS, AFS, HLS, PS, THERMISTOR Diagnostics

Interpreting and resolving issues indicated by specific diagnostic LEDs.

Diagnostic LED Troubleshooting: SFS

Stack Flue Sensor Diagnostics

Troubleshooting specific error codes related to the stack flue sensor.

Specific Troubleshooting Areas

Burner Troubleshooting

Addresses common symptoms and causes related to burner operation.

Heat Exchanger Troubleshooting

Diagnoses issues such as boiling or sweating related to the heat exchanger.

Repair Parts - Burner System

Repair Parts - Water System

Repair Parts - Electrical System

Pool Heater Wiring Connection Diagram

Pool Heater Electrical Schematic Diagram

Sta-Rite Limited Warranty

Warranty Registration Card

Information on how to register the product for warranty coverage.

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