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Stairmaster Freeclimber series User Manual
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GENERAL MAINTENANCE
REFERENCE MANUAL
1-800-331-3578
F
AX
: 425-814-0601
I
NTERNA
TIONAL
: 425-823-1825
F
AX
: 425-820-7505
www
.stairmaster
.com
2
Table of Contents
Default Chapter
1
General Maintenance
1
Table of Contents
3
The Freeclimber and the 4000 Pt Exercise Systems
5
Freeclimber/4000 PT Electrical Theory
6
4600/4400/4200/4000 Pt - Electrical Troubleshooting
8
4600/4400 Cl - Electrical Troubleshooting
9
Section One -Testing with a Multimeter/Voltmeter
9
II. Section Two -Testing Without a Multimeter/Voltmeter
10
Freeclimber/4000 PT - Mechanical Troubleshooting
11
Freeclimber/4000 PT Maintenance Schedule
14
Operating Instructions
14
Figure 1: Final Assembly - Left, 4600 PT
15
Figure 2: Final Assembly - Right,4600 PT
16
Figure 3: Final Assembly - Left, 4600 CL
17
Figure 4: Final Assembly - Right, 4600 CL
18
Figure 5: Covers - 4600 PT/CL
19
Figure 6: Pedal Arm Assembly & First Reduction Shaft Assembly (4600/4400 PT/CL, 4200 PT)
20
Figure 7: Drive Shaft Assembly & Eccentric Hub Assembly
21
Figure 8: Final Assembly - Left, 4400/4200 PT
22
Figure 9: Final Assembly - Right, 4400/4200 PT
23
Figure10: Final Assembly - Left, 4400 CL
24
Figure 11: Final Assembly - Right, 4400 CL
25
Figure 12: Covers - 4400 PT/CL, 4200 PT
26
The Stepmill 7000 Pt, Stepmill, and Gauntlet Exercise Systems
28
Stepmill 7000 PT /Gauntlet Electrical Troubleshooting
29
Stepmill/Gauntlet Electronic Relay Diagnosis
32
Gauntlet Electrical Troubleshooting
34
7000 Pt/Stepmill/Gauntlet Mechanical Troubleshooting
36
7000 PT/ Stepmill /Gauntlet Maintenance Schedule
39
Figure 13: Parts Needing Periodic Lubrication
40
Figure 14: Side Cover and Handrail Assemblies
41
Figure 15: Poly-V Belt Tension
42
Figure 16: Drive Chain Assembly
43
Figure 17: Step Assembly
44
Figure 18: Step Chain and Sprocket Assemblies
45
Figure 19: Transmission and Alternator Assemblies
46
The Gravitron ® 8000
50
Individual Parts Description
50
Gravitron 8000 General Troubleshooting
52
Gravitron 8000 Specific Troubleshooting
52
The Crossrobics Exercise Systems
58
Crossrobics Electrical Troubleshooting
59
Crossrobics Mechanical Troubleshooting
60
Crossrobics Maintenance Schedule
61
Figure 23: Right Side View -1650 LE
62
Figure 24: Left Side View - 1650 LE
63
Figure 25: Pedal Arm Assembly
64
Figure 26: Right Side View - 2650 UE
65
Figure 27: Top View - 2650 UE
66
Figure 28: Weight Stack Assembly
67
The Stratus Systems
68
3300 CE/3900 RC Stratus Systems - Electrical Troubleshooting
69
3300 CE/3900 RC Stratua Systems - Mechanical Troubleshooting
70
Figure 29: 3300 CE - Right Side View
73
Figure 30: 3300 CE - Left Side View
74
Figure 31: 3900 RC - Right Side View
75
Figure 32: 3900 RC - Left Side View
76
Figure 33: 3300 CE - Seat Adjustment Pin
77
Figure 34: 3900 RC - Seat Assembly
78
Figure 35: Drive Chain Assembly
79
Figure 36: Intermediate Shaft Assembly
80
Figure 37: J-Bolt Assembly
81
Figure 38: Crank Assembly
82
Figure 39: Alternator Assembly
83
The Momentum Systems
84
Figure 40: Final Assembly - Right Side View, 3400 CE
89
Figure 41: Final Assembly - Left Side View, 3800 RC
90
Figure 42: Seat Post Assembly, 3400 CE
91
Figure 43: Seat Assembly, 3800 RC
92
Figure 44: Seat Track Assembly, 3800 RC
93
Figure 45: Intermediate Poly-V Assembly
94
Figure 47: Alternator/Flywheel Assembly
96
Figure 48: Wire Connections
97
Figure 49: Power Control Board Plug ins
98
Figure 50: Wiring Diagram
99
The Lemond ® Revmaster
100
Stairmaster Spares/Service Kits
108
The Popular Stairmaster 4000 Pt - the Stair Facts
112
High Points of Interest
113
4
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Stairmaster Freeclimber series Specifications
General
Brand
Stairmaster
Model
Freeclimber series
Category
Fitness Equipment
Language
English
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