The document describes the Star Holdings International Inc. 30lb Countertop Electric Fryer, models 530TF and 530TEF, an appliance designed for commercial use in food service locations. This owner's manual provides comprehensive information on installation, operation, maintenance, and safety, emphasizing the importance of proper handling and care to ensure optimal performance and longevity.
Function Description
The Star 30lb Countertop Electric Fryer is a commercial deep fat fryer designed for frying various food items. It features twin 15lb kettles, allowing for a total fat capacity of 30lbs. The fryer is equipped with heating elements that are submerged in fat to cook food quickly and efficiently. It is intended for use by trained and experienced personnel in a commercial setting, not for consumer use in homes. The appliance is designed to provide consistent performance for high-volume frying operations.
Important Technical Specifications
The fryer models 530TF and 530TEF come with specific electrical and physical specifications:
Dimensions:
- Width: 24 inches (60.9 cm)
- Depth: 24 inches (60.9 cm)
- Height: 16.75 inches (42.5 cm)
- Adjustable Feet: 4 inches (10.1 cm) with 1-3/8" (34.92 mm) adjustment for leveling.
- Centerline of Conduit Connection: 12 inches (30.4 cm) from the side, 5 inches (12.7 cm) from the back.
- Element Handle Clearance: The element handle swings down for extra clearance, with a reference height of 36 11/32 inches (97.3 cm) when the element is raised.
Electrical Specifications:
Model 530TF:
- 208V: 8.638 kW, 41.5 Amps
- 240V: 11.500 kW, 47.5 Amps
Model 530TEF:
- 208V: 6.910 kW, 33.2 Amps
- 240V: 9.200 kW, 38.3 Amps
Weight:
- Installed: 69 lbs (31.3 kg)
- Shipping: 81 lbs (36.7 kg)
The fryer operates on alternating current (AC) only and is wired for single-phase power supply. It is crucial to connect the appliance to the correct voltage and wattage as indicated on the nameplate to prevent damage. The body of the appliance must be grounded, and it should not be grounded to a gas supply line.
Usage Features
The fryer incorporates several features to facilitate its operation and ensure safety:
- Temperature Adjustment: A thermostat control allows operators to select the desired frying temperature. A "Heating" indicator light signals when the element is active, turning off once the set temperature is reached.
- Hi-Limit Thermostat: Each pot is equipped with a high-limit thermostat that automatically shuts off power to the heating elements if fat temperatures reach 450°F (230°C). Operation can be restored by allowing the fat to cool to 400°F (202.4°C) and pressing a manual reset button on the back panel of the control housing. If this control activates twice in succession, the primary thermostat should be checked by a qualified service technician.
- On/Off Two-Pole Switch: Located on the front panel, this switch controls the power to the unit. A "Power On" indicator light is located on the control housing.
- Fryer Head Lifting Handle and Latch: The fryer head, which contains the heating elements, can be lifted and locked into a vertical position for easy cleaning and removal of the kettles.
- Basket Hanging Brackets: These brackets allow baskets to drain after the frying cycle, preventing excess oil from being carried over.
- Twin 15lb Kettles: The two separate kettles allow for flexible frying operations, such as frying different items simultaneously or managing fat levels independently. Each kettle has a fat level line to guide operators in determining the minimum cold fat level.
- Adjustable Feet: Four adjustable feet are provided for leveling the unit and ensuring proper line-up with other equipment.
- Handy Frying Chart: The manual includes a detailed frying chart with recommended temperatures and times for various food items, including potatoes, chicken, fish, meats, vegetables, fritters, and doughnuts.
- Idling Function: During idle periods, operators are advised to turn the thermostat control down to approximately 200°F (92.4°C) to save energy and prolong fat life, as the fryer can quickly return to frying temperature.
Maintenance Features
The manual outlines several maintenance procedures and recommendations to ensure the appliance's longevity and safe operation:
- Cleaning Kettles: Kettles should be cleaned before initial use and regularly thereafter. They can be removed once the fryer head is lifted and washed like any other pot. The manual specifically advises against using soap when cleaning the kettle, as it can discolor the kettle. For stubborn cleaning, specialized fryer kettle cleaners are recommended.
- Draining Fat: The manual provides instructions for safely draining fat. Operators should turn off the switch, raise the element to the first stop to allow drainage, then raise it to the vertical position to siphon out the oil. If a siphon is not available, oil can be dipped out and strained into a container.
- Cleaning Exterior: Exterior surfaces can be cleaned by wiping with a soft cloth. Non-abrasive cleaners can be used to remove discoloration.
- Fat Care Program: A "10 Point Program to Preserve Fat and Produce the Finest Fried Foods" is provided, covering aspects like choosing the right fat, maintaining optimal frying temperatures, keeping fat clean through daily straining or filtering, and adding fresh fat regularly. It also advises against overloading baskets, salting foods directly over fat, and frying raw/wet foods without draining them first.
- Regular Equipment Checks: The manual stresses the importance of regularly checking the equipment to ensure safe and proper functioning.
- Professional Servicing: Any servicing requiring access to non-insulated components or involving the primary thermostat (if the hi-limit control activates repeatedly) must be performed by qualified service personnel. The technical content of the manual, including wiring diagrams and adjustment procedures, is intended for qualified technicians.
- Authorized Service Agent: Contact information for an authorized service agent is provided, including website, email, and telephone for the Service Help Desk.
- Documentation Retention: The manual itself is considered a permanent part of the appliance and should remain with it if sold or moved. It also advises against discarding the carton or packing materials until the appliance has been inspected and tested for proper operation.
The manual highlights critical safety warnings and precautions:
- Burn Hazard: Contact with cooking grid surfaces or hot oil can cause severe burns. Operators should use handles to lift grids and avoid direct contact with hot surfaces.
- Electric Shock Hazard: All servicing requiring access to non-insulated components must be performed by qualified service personnel. Users are warned not to open any access panel requiring tools.
- Hot Surface: Exposed surfaces of the appliance can be hot and cause burns.
- Risk of Damage: The appliance should not be connected or energized until all installation instructions are read and followed to prevent damage.
- Improper Installation: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
- Water and Electricity: The appliance is not jet stream approved and should not be submerged in water. Water or steam jets should not be directed at the appliance, control panel, or wiring. Water should not be splashed or poured on, in, or over any controls.
- Hot Oil Dangers:
- Never leave an operating fryer unattended.
- Hot oil is dangerous and flammable; keep open flames away from hot oil and its vapors.
- Never allow water or ice to get into hot oil, as it can explode.
- Do not attempt to remove kettles filled with hot oil, as contact can result in severe injuries or death.
- Installation Warnings: Fryers should be located in a protected place to prevent tipping, with mechanical restraints installed. An automatic fire extinguisher should be installed over the fryer and in the exhaust duct. Power supply must be installed according to local and national codes, with a shut-off switch close to the fryer.
- Maintenance Warnings: If the fryer smokes or boils abnormally, power must be cut off immediately, and the cause determined before reuse.
- Training Warnings: All personnel must be trained on the hazards of hot oil, proper actions for malfunctions, and what to do in case of an oil fire (never use water).
- Environment Warnings: Floors around the fryer should be kept clean and free of grease to prevent slips and contact with the hot fryer. Areas and filters above fryers should be kept clean to prevent oil-soiled lint or dust from igniting.
The manual emphasizes that any procedure requiring tools must be performed by a qualified technician and that the appliance is made in the USA, with American sizes on all hardware unless otherwise noted.
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