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Star A-1 User Manual

Star A-1
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Dry Pipe Valve
Model A-1, 6 Inch (DN150)
FlangexGroove
GENERAL DESCRIPTION
The Star 6 inch (DN150), Model A-1 Dry Pipe Valve is a
differential valve used to automatically control the flow of
water into a dry pipe fire protection sprinkler system upon
operation of one or more automatic sprinklers. The Model
A-1 Dry Pipe Valve also provides for actuation of fire
alarms upon system operation.
Dry pipe sprinkler systems are typically used in unheated
warehouses, parking garages, store windows, attic
spaces, loading docks, and other areas exposed to freez-
ing temperatures where water filled pipe cannot be util-
ized. When set for service, the dry pipe sprinkler system
is pressurized with air (nitrogen), and the loss of air pres-
sure through an operated automatic sprinkler, in re-
sponse to heat from a fire, permits the Model A-1 Dry
Pipe Valve to open and allow a flow of water into the sprin-
kler system piping.
The differential design of the Model A-1 Dry Pipe Valve is
such that the minimum air pressure in the piping is calcu-
lated to be approximately 1/5 of the static water supply
pressure plus an added safety factor that helps prevent a
false operation that might otherwise occur due to water
supply pressure fluctuations.
WARNING
The Model A-1 Dry Pipe Valve described herein must be
installed and maintained in compliance with this docu-
ment, as well as with the applicable standards of the Na-
tional Fire Protection Association, in addition to the stand-
ards of any other authorities having jurisdiction. Failure to
do so may impair the integrity of this device.
The owner is responsible for maintaining his fire protec-
tion system and devices in proper operating condition.
The installing contractor or sprinkler manufacturer should
be contacted relative to any questions.
TECHNICAL DATA
Approvals
UL and ULC Listed. FM and LPC Approved.
Working Water Pressure
20 to 175 psi (1.4 to 12.1 bar).
Friction Loss
Refer to Figure 3.
System Air Pressure Requirements
Refer to Table A.
Physical Characteristics
Body components illustrated in Figure 1 are constructed
of cast iron. The seat ring is copper, and the clapper is
ductile iron. The clapper facing is Buna-N.
OPERATION
The Model A-1 Dry Pipe Valves are differential type
valves that utilize a substantially lower system (air) pres-
sure than the supply (water) pressure, to maintain the set
position shown in Figure 2-A. The differential nature of
the Model A-1 Dry Pipe Valve is based on the area differ-
ence between the air seat and the water seat. The differ-
ence is such that 1 psi (0.07 bar) of system air pressure
can hold approximately 5 psi (0.34 bar) of water supply
pressure.
The minimum system air pressure (Ref. Table A) is, there-
fore, calculated to be approximately 1/5 of the static water
supply pressure, plus a safety factor, to help prevent a
false operation that might otherwise occur due to water
supply pressure fluctuations.
Priming water within the body of the Model A-1 Dry Pipe
Valve, as shown in Figure 2-A, helps to maintain a tight
air seal at the air seat. Between the air and water seats,
an intermediate chamber is formed, and the intermediate
chamber is normally open to atmosphere through the
alarm port and piping to the Automatic Drain Valve
(5 - Fig. 4).
Having the intermediate chamber open to atmosphere is
critical to the Model A-1 Dry Pipe Valve remaining set,
otherwise the full resulting pressure of the system air
pressure on top of the Clapper Assembly cannot be real-
ized. For example, if the system air pressure is 40 psi
(2.7 bar) and there was 25 psi (1.7 bar) pressure
trapped in the intermediate chamber, the resulting pres-
sure across the top of the Clapper would be only 15 psi
(1.0 bar), which would be insufficient to hold the Clapper
Assembly closed against a water supply pressure of 100
psi (6.9 bar). It is for this reason that the plunger of the
Automatic Drain Valve needs to be depressed several
times during resetting of the Model A-1 Dry Pipe Valve,
414-570-5000 800-558-5236 FAX 414-570-5010
2-00
2-2.1.41
STAR SPRINKLER INC.
www.starsprinkler.com
#1098 Valve
#1210 Trim
OBSOLETE
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Star A-1 Specifications

General IconGeneral
BrandStar
ModelA-1
CategoryControl Unit
LanguageEnglish

Summary

General Description

WARNING

Emphasizes the importance of installing and maintaining the valve per standards to ensure integrity.

Operation

Differential Pressure Mechanism

Explains the core differential design principle of the valve.

Design Criteria

Installation Requirements

Details vertical installation, location, and minimum temperature requirements.

Heat Tracing Restriction

Warns against heat tracing due to potential mineral deposits affecting operation.

Installation Instructions

Trim Installation Importance

Stresses that proper trim installation is crucial for valve function and warranty.

Installation and Testing Notes

Hydrostatic Test Preparations

Outlines specific steps for hydrostatic tests, including latching the clapper and plugging the drain.

Setting Procedure

Initial Setting and Operational Test

Details the step-by-step process for setting the valve after tests or operation.

System Drainage and Priming

Explains how to drain the system and prime the valve.

Air Pressure Restoration

Guides on restoring system air pressure per Table A.

Automatic Drain Valve Check

Describes how to check the Automatic Drain Valve for proper operation after setting.

Final System Check

Details final checks for leaks and placing the valve into service.

Maintenance and Service

Inspection Frequency and Requirements

Outlines general maintenance procedures and NFPA requirements.

Annual Operation Test Procedure

Describes the annual operational test procedure for the valve.

Annual Verification and Testing Procedures

Automatic Drain Valve Inspection

Outlines the weekly inspection of the Automatic Drain Valve for leaks.

Air and Water Seat Rings Inspection

Details inspection of air and water seat rings for nicks or wear.

Ordering Procedure