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Sterling Trucks L9500 - User Manual

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L-LINE AND A-LINE MAINTENANCE MANUAL
Models: L7500
L7501
L8500
L8511
L8513
L9500
L9501
L9511
L9513
L9522
A9500
A9522
STI-383-1 (10/08P)
Published by
Daimler Trucks North America LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
https://www.besttruckmanuals.com/
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Summary

General Information

Determining Scheduled Maintenance Intervals: 00-01

Explains how to determine maintenance intervals based on service schedules.

Maintenance Service Table: 00-02

Table showing maintenance intervals for Service Schedules I, II, and III.

Vehicle Maintenance Schedule Tables: 00-03

Table detailing vehicle maintenance intervals for Service Schedule I.

Lubrication and Fluid Level Check: 00-04

Summarizes operations for M1 maintenance interval for lubrication and fluid level checks.

Maintenance Operation Sets Table: 00-05

Lists maintenance operations and their intervals (IM, M1, M2, M3, M4).

Initial Maintenance (IM) Operations: 00-06

Lists Initial Maintenance (IM) Operations for Service Schedules I, II, and III.

M1 Maintenance Interval Operations Table: 00-07

Lists M1 maintenance interval operations.

M2 Maintenance Interval Operations Table: 00-08

Lists M2 maintenance interval operations.

M3 Maintenance Interval Operations Table: 00-09

Lists M3 maintenance interval operations.

M4 Maintenance Interval Operations Table: 00-10

Lists M4 maintenance interval operations.

Torque Specifications Tables: 00-14

Torque values for U.S. Customary Thread Fasteners.

Engine

Air Intake

Air Compressor

Alternators and Starters

15-01 Alternator, Battery, and Starter Connections Check

Details checking of alternator bracket fasteners, belt tension, and electrical connections for tightness and condition.

Engine Cooling;Radiator

Clutch

Transmission

26-01 Allison Transmission Fluid and Filter Changing

Provides steps for draining, replacing filters, and refilling Allison transmission fluid, with cautions on component damage.

26-02 Manual Transmission Magnetic Plug Cleaning and Oil Changing

Details manual transmission oil changes, magnetic plug cleaning, and breather checks.

Frame and Fifth Wheel

31-01 Fifth Wheel Inspecting

Provides inspection procedures for Fontaine and Holland fifth wheels, including checks for cracks, wear, and adjustment.

Suspension

32-01 Suspension Inspecting

Covers inspection of front/rear springs, shock absorbers, and related components for damage or wear.

32-03 Suspension U-Bolt Torque Checking

Details the procedure for checking U-bolt torque using a torque wrench in a specific pattern.

Front Axle

33-03 All-Axle Alignment Checking

Covers drive axle alignment checks and detailed steps for performing a toe-in inspection using measurement tools.

Rear Axle

35-01 Axle Breather and Lubricant Level Checking

Details checking axle breather and lubricant levels for Meritor and Dana Spicer axles, ensuring proper lubrication.

35-02 Axle Lubricant Changing, Oil Filter Replacing and Magnetic Strainer Cleaning

Outlines the process for changing Meritor axle lubricant, replacing the oil filter, and cleaning magnetic strainers.

Wheels and Tires

40-01 Wheel Nut and Rim Nut Checking

Details checking wheel nut and rim nut torque to prevent damage, including tightening sequences and torque values.

Driveline

41-01 Driveline Inspecting

Covers inspection of driveline components like U-joints, slip joints, yokes, and bearings for wear and damage.

Brakes

42-02 Automatic Slack Adjuster Lubricating and Checking

Explains lubricating and checking automatic slack adjusters, emphasizing troubleshooting over manual adjustment.

42-10 Brake Inspection

Details performing a parking brake operational check and inspecting foundation brake components for damage or wear.

Steering

46-03 Power Steering Reservoir Fluid Level Checking

Guides on checking power steering fluid levels in Metal Ventra and Nelson reservoirs under cold and hot conditions.

46-04 Power Steering Reservoir Fluid and Filter Changing

Details changing power steering fluid and filter for Metal Ventra reservoirs, emphasizing proper fluid and safety.

Fuel

Exhaust

49-01 Exhaust System Inspecting (Noise Emission Control)

Covers inspection of exhaust system components for leakage, wear, damage, and heat effects, including EPA07 systems.

Electrical, Instruments, and Controls

54-01 Electrical System Checking

Details inspection of electrical wiring, connections, relays, and computer units in the cab and chassis.

Doors

Heater and Air Conditioner

83-01 Air Conditioner Inspecting

Details preliminary checks of the air conditioner system, including pulley, drive plate, belt tension, and hoses.

Hood

Sterling Trucks L9500 Specifications

General IconGeneral
BrandSterling Trucks
ModelL9500
CategoryTrucks
LanguageEnglish

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