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Sterling QVSD-100 - User Manual

Sterling QVSD-100
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INSTALLATION INSTRUCTIONS AND SERVICE MANUAL
STERLING SEPARATED COMBUSTION
GAS-FIRED INDOOR DUCT FURNACE
(S) SCDFM-4
J30-05374
HVAC PRODUCTS
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540 FAX: (413) 562-5311
www.sterlinghvac.com
MODELS: QVSD-100 thru 400
01/11
FOR YOUR SAFETY
The use and storage of gasoline or other fl ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
Model No.
Serial No.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS
AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
APPROVED FOR USE IN CALIFORNIA
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fi red and inspected. It has been shipped
free from defects from our factory. However, during shipment and installation, problems such
as loose wires, leaks or loose fasteners may occur. It is the installer's responsibility to
inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.

Questions and Answers

Summary

General Safety Information

Installers Responsibility

Installer's duty to inspect and correct potential shipment/installation issues.

Receiving Instructions

Procedure for inspecting the unit upon delivery for damage.

Safety Terminology Definitions

Explains hazard symbols (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

General Safety Warnings and Precautions

Critical safety guidelines to prevent injury, death, and property damage.

Specifications

Performance Data

Clearances

Installation

Accessibility Requirements

Specifies minimum space needed for servicing the unit.

Aircraft Hangar Installation

Guidelines for installing furnaces in aircraft hangars.

Public Garage Installation

Requirements for installing furnaces in public garages.

Canadian Installation Codes

Conformance with Canadian gas appliance installation codes.

Low Temperature Operation Warning

Risks associated with operating below 50°F and condensate formation.

Ductwork Requirements

Guidelines for designing and installing ductwork for optimal performance.

Air Flow Adjustment

Adjusting installation for optimal air throughput within specified ranges.

Bypass for Cooling Systems

Installing a damper bypass for cooling systems with higher CFM delivery.

Suspension Arrangements

Guidelines for suspending the duct furnace using four points.

Electrical Connections and Safety

Guidelines for safe and proper electrical wiring and connections.

Thermostat Wiring and Location

Proper placement and wiring of the thermostat for effective control.

Thermostat Heat Anticipator Adjustments

How to set the heat anticipator for optimal furnace operation.

Optional Fan Time Delay Control

Details on the optional fan time delay control and its operation.

Combustion Air Piping Requirements

Guidelines for installing the combustion air intake system safely and correctly.

Exhaust Venting System Installation

Procedures for installing the exhaust vent system to ensure safe operation.

Gas Piping

Pipe Sizing

How to determine the correct gas pipe size based on input and length.

Pipe Installation Procedure

Step-by-step instructions for installing gas piping and making connections.

Component Parts

Burner Drawer and Control Components

Lists common parts and controls for the burner assembly.

Power Venter Assembly Components

Identification and description of parts in the power venter assembly.

Gas System Setup and Adjustment

Gas Input Rate Calculation

Procedure to calculate the gas input rate based on meter readings.

Pilot Adjustment Procedure

Steps for adjusting the pilot flame for optimal size and stability.

Manifold Pressure Adjustment

How to adjust the manifold pressure for correct gas supply to burners.

Operation

Explanation of Controls

Overview of the furnace's control system and their functions.

Initial Lighting Procedure

Step-by-step guide for starting the furnace for the first time.

Primary Air Shutter Adjustment

How to adjust air shutters for optimal burner flame.

Unit Shut Down Procedure

Steps for safely turning off the furnace for operation or service.

Maintenance

Periodic Service and Inspection

Routine checks and servicing to ensure safe and efficient operation.

Gas Valve Service and Leak Testing

Procedures for checking gas valve tightness and ensuring leak-free operation.

Troubleshooting Guide

Flame Lifting and Popping Back

Diagnosing and correcting flame lifting and backfiring issues.

Noisy Flame and Yellow Tips

Addressing noisy flames and yellow-tipped flames.

Floating Flame and Gas Odor

Troubleshooting floating flames and detecting gas odors.

Ignition and Burner Control Issues

Diagnosing and resolving delayed ignition, failure to ignite, and burner operation problems.

Condensation and Burner Shutdown Problems

Troubleshooting water vapor condensation and burners not turning off.

Cycling, Ventor Noise, and Pilot Issues

Addressing rapid burner cycling, noisy power ventors, and pilot ignition problems.

Power Ventor and Heat Output Problems

Troubleshooting power ventor operation and insufficient/excessive heat.

Cold Air Delivery, Ignition Spark, and High Limit Issues

Diagnosing cold air on start-up, no spark, pilot issues, and high limit tripping.

How to Order Replacement Parts

Limited Warranty

Warranty Exclusions

Conditions under which the limited warranty does not apply.

Warranty Conditions

Requirements for warranty service, including notification and part return.

Gas Equipment Start-Up

Pre-Inspection Information

Checklist before starting the gas equipment.

General Checks (Power Off)

General inspections and checks performed with power and gas off.

Gas Heating Checks (Power On)

Checks performed during gas heating operation with power on.

Blower Checks

Checks related to the blower system with power on and gas off.

Summary

General Safety Information

Installers Responsibility

Installer's duty to inspect and correct potential shipment/installation issues.

Receiving Instructions

Procedure for inspecting the unit upon delivery for damage.

Safety Terminology Definitions

Explains hazard symbols (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

General Safety Warnings and Precautions

Critical safety guidelines to prevent injury, death, and property damage.

Specifications

Performance Data

Clearances

Installation

Accessibility Requirements

Specifies minimum space needed for servicing the unit.

Aircraft Hangar Installation

Guidelines for installing furnaces in aircraft hangars.

Public Garage Installation

Requirements for installing furnaces in public garages.

Canadian Installation Codes

Conformance with Canadian gas appliance installation codes.

Low Temperature Operation Warning

Risks associated with operating below 50°F and condensate formation.

Ductwork Requirements

Guidelines for designing and installing ductwork for optimal performance.

Air Flow Adjustment

Adjusting installation for optimal air throughput within specified ranges.

Bypass for Cooling Systems

Installing a damper bypass for cooling systems with higher CFM delivery.

Suspension Arrangements

Guidelines for suspending the duct furnace using four points.

Electrical Connections and Safety

Guidelines for safe and proper electrical wiring and connections.

Thermostat Wiring and Location

Proper placement and wiring of the thermostat for effective control.

Thermostat Heat Anticipator Adjustments

How to set the heat anticipator for optimal furnace operation.

Optional Fan Time Delay Control

Details on the optional fan time delay control and its operation.

Combustion Air Piping Requirements

Guidelines for installing the combustion air intake system safely and correctly.

Exhaust Venting System Installation

Procedures for installing the exhaust vent system to ensure safe operation.

Gas Piping

Pipe Sizing

How to determine the correct gas pipe size based on input and length.

Pipe Installation Procedure

Step-by-step instructions for installing gas piping and making connections.

Component Parts

Burner Drawer and Control Components

Lists common parts and controls for the burner assembly.

Power Venter Assembly Components

Identification and description of parts in the power venter assembly.

Gas System Setup and Adjustment

Gas Input Rate Calculation

Procedure to calculate the gas input rate based on meter readings.

Pilot Adjustment Procedure

Steps for adjusting the pilot flame for optimal size and stability.

Manifold Pressure Adjustment

How to adjust the manifold pressure for correct gas supply to burners.

Operation

Explanation of Controls

Overview of the furnace's control system and their functions.

Initial Lighting Procedure

Step-by-step guide for starting the furnace for the first time.

Primary Air Shutter Adjustment

How to adjust air shutters for optimal burner flame.

Unit Shut Down Procedure

Steps for safely turning off the furnace for operation or service.

Maintenance

Periodic Service and Inspection

Routine checks and servicing to ensure safe and efficient operation.

Gas Valve Service and Leak Testing

Procedures for checking gas valve tightness and ensuring leak-free operation.

Troubleshooting Guide

Flame Lifting and Popping Back

Diagnosing and correcting flame lifting and backfiring issues.

Noisy Flame and Yellow Tips

Addressing noisy flames and yellow-tipped flames.

Floating Flame and Gas Odor

Troubleshooting floating flames and detecting gas odors.

Ignition and Burner Control Issues

Diagnosing and resolving delayed ignition, failure to ignite, and burner operation problems.

Condensation and Burner Shutdown Problems

Troubleshooting water vapor condensation and burners not turning off.

Cycling, Ventor Noise, and Pilot Issues

Addressing rapid burner cycling, noisy power ventors, and pilot ignition problems.

Power Ventor and Heat Output Problems

Troubleshooting power ventor operation and insufficient/excessive heat.

Cold Air Delivery, Ignition Spark, and High Limit Issues

Diagnosing cold air on start-up, no spark, pilot issues, and high limit tripping.

How to Order Replacement Parts

Limited Warranty

Warranty Exclusions

Conditions under which the limited warranty does not apply.

Warranty Conditions

Requirements for warranty service, including notification and part return.

Gas Equipment Start-Up

Pre-Inspection Information

Checklist before starting the gas equipment.

General Checks (Power Off)

General inspections and checks performed with power and gas off.

Gas Heating Checks (Power On)

Checks performed during gas heating operation with power on.

Blower Checks

Checks related to the blower system with power on and gas off.

Sterling QVSD-100 Specifications

General IconGeneral
BrandSterling
ModelQVSD-100
CategoryFurnace
LanguageEnglish

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