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Sterling QVSD-400 - User Manual

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INSTALLATION INSTRUCTIONS AND SERVICE MANUAL
STERLING SEPARATED COMBUSTION
GAS-FIRED INDOOR DUCT FURNACE
(S) SCDFM-4
J30-05374
HVAC PRODUCTS
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540 FAX: (413) 562-5311
www.sterlinghvac.com
MODELS: QVSD-100 thru 400
01/11
FOR YOUR SAFETY
The use and storage of gasoline or other fl ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
Model No.
Serial No.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS
AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
APPROVED FOR USE IN CALIFORNIA
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fi red and inspected. It has been shipped
free from defects from our factory. However, during shipment and installation, problems such
as loose wires, leaks or loose fasteners may occur. It is the installer's responsibility to
inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.

Questions and Answers

Summary

Installers Responsibility

Inspection and Correction of Issues

Installer is responsible for inspecting and correcting any problems that may occur during shipment or installation.

Receiving Instructions

Shipping Damage Inspection and Claims

Instructions to inspect the unit for shipping damage and file claims with the transportation company.

General Safety Information

Safety Terminology Definitions

Explains hazard alert symbols and terms used in the manual for safety.

Unit Specifications

Physical Dimensions and Gas Inlet

Provides key physical dimensions, gas inlet sizes, and weight for different unit models.

Performance Data

Airflow and Temperature Rise Metrics

Lists input/output ratings, airflow capacities, and temperature rise for various unit sizes.

Installation Clearances

Minimum Clearance Requirements

Details minimum safe distances from combustible materials and for service access.

Special Installation Locations

Outlines installation requirements for aircraft hangars and public garages.

Installation Procedures

Ductwork and Airflow Design

Covers recommended ductwork designs and airflow adjustment for optimal unit performance.

Suspension and Mounting

Provides guidance on proper suspension points and ensuring secure mounting of the unit.

Electrical Connections

Power Supply and Wiring Standards

Details power supply requirements, adherence to electrical codes, and grounding procedures.

Thermostat Installation and Settings

Instructions for thermostat mounting, wiring, and setting the heat anticipator for optimal control.

Wiring Diagrams

Honeywell Ignition System Diagram

Illustrates the wiring for units utilizing the Honeywell ignition system.

Johnson Ignition System Diagram

Illustrates the wiring for units utilizing the Johnson ignition system.

Combustion Air Piping

Combustion Air Piping Installation Requirements

Details installation requirements for combustion air piping, including codes, pipe materials, and length limits.

Exhaust Venting

Exhaust Venting Installation Requirements

Covers installation requirements for exhaust venting, including codes, pipe materials, and termination guidelines.

Gas Piping

Pipe Sizing and Selection

Provides formulas and tables to calculate and select the appropriate gas pipe size based on input and length.

Pipe Installation

Gas Supply and Pressure Requirements

Details standards for installing gas piping, including pressure testing and required gas pressures.

Burner Components

Burner Drawer Parts Identification

Identifies common parts found in the burner drawer assembly.

Gas Input Rate

Input Rate Calculation

Explains the process for calculating the gas input rate using gas meter readings and BTU content.

Pressure Adjustments

Pilot and Manifold Pressure Settings

Provides procedures for adjusting pilot and manifold gas pressures for optimal operation.

Unit Operation

Initial Lighting Procedure

Step-by-step instructions for safely lighting the unit for the first time.

Primary Air Shutter Adjustment

Describes how to adjust the primary air shutter for proper burner flame characteristics.

Maintenance Procedures

Periodic Service Routine

Outlines a routine inspection and service schedule for maintaining the unit.

Power Venter Assembly

Component Identification and Notes

Identifies components and provides notes on assembly and flue size requirements.

Troubleshooting Guide

Flame and Gas Odor Issues

Addresses troubleshooting steps for flame appearance issues and gas odor detection.

Ignition and Condensation Problems

Provides solutions for ignition problems and condensation of water vapor.

Cycling and Ventor Operation Issues

Troubleshoots issues related to rapid burner cycling, noisy power ventor, and pilot ignition problems.

Ventor and Heat Output Issues

Troubleshoots issues related to power ventor operation and insufficient or excessive heat output.

Spark, Pilot, and Safety Switch Issues

Resolves problems with spark, pilot operation, and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Parts and Warranty Terms

Details how to order replacement parts and the terms of the product's limited warranty.

Summary

Installers Responsibility

Inspection and Correction of Issues

Installer is responsible for inspecting and correcting any problems that may occur during shipment or installation.

Receiving Instructions

Shipping Damage Inspection and Claims

Instructions to inspect the unit for shipping damage and file claims with the transportation company.

General Safety Information

Safety Terminology Definitions

Explains hazard alert symbols and terms used in the manual for safety.

Unit Specifications

Physical Dimensions and Gas Inlet

Provides key physical dimensions, gas inlet sizes, and weight for different unit models.

Performance Data

Airflow and Temperature Rise Metrics

Lists input/output ratings, airflow capacities, and temperature rise for various unit sizes.

Installation Clearances

Minimum Clearance Requirements

Details minimum safe distances from combustible materials and for service access.

Special Installation Locations

Outlines installation requirements for aircraft hangars and public garages.

Installation Procedures

Ductwork and Airflow Design

Covers recommended ductwork designs and airflow adjustment for optimal unit performance.

Suspension and Mounting

Provides guidance on proper suspension points and ensuring secure mounting of the unit.

Electrical Connections

Power Supply and Wiring Standards

Details power supply requirements, adherence to electrical codes, and grounding procedures.

Thermostat Installation and Settings

Instructions for thermostat mounting, wiring, and setting the heat anticipator for optimal control.

Wiring Diagrams

Honeywell Ignition System Diagram

Illustrates the wiring for units utilizing the Honeywell ignition system.

Johnson Ignition System Diagram

Illustrates the wiring for units utilizing the Johnson ignition system.

Combustion Air Piping

Combustion Air Piping Installation Requirements

Details installation requirements for combustion air piping, including codes, pipe materials, and length limits.

Exhaust Venting

Exhaust Venting Installation Requirements

Covers installation requirements for exhaust venting, including codes, pipe materials, and termination guidelines.

Gas Piping

Pipe Sizing and Selection

Provides formulas and tables to calculate and select the appropriate gas pipe size based on input and length.

Pipe Installation

Gas Supply and Pressure Requirements

Details standards for installing gas piping, including pressure testing and required gas pressures.

Burner Components

Burner Drawer Parts Identification

Identifies common parts found in the burner drawer assembly.

Gas Input Rate

Input Rate Calculation

Explains the process for calculating the gas input rate using gas meter readings and BTU content.

Pressure Adjustments

Pilot and Manifold Pressure Settings

Provides procedures for adjusting pilot and manifold gas pressures for optimal operation.

Unit Operation

Initial Lighting Procedure

Step-by-step instructions for safely lighting the unit for the first time.

Primary Air Shutter Adjustment

Describes how to adjust the primary air shutter for proper burner flame characteristics.

Maintenance Procedures

Periodic Service Routine

Outlines a routine inspection and service schedule for maintaining the unit.

Power Venter Assembly

Component Identification and Notes

Identifies components and provides notes on assembly and flue size requirements.

Troubleshooting Guide

Flame and Gas Odor Issues

Addresses troubleshooting steps for flame appearance issues and gas odor detection.

Ignition and Condensation Problems

Provides solutions for ignition problems and condensation of water vapor.

Cycling and Ventor Operation Issues

Troubleshoots issues related to rapid burner cycling, noisy power ventor, and pilot ignition problems.

Ventor and Heat Output Issues

Troubleshoots issues related to power ventor operation and insufficient or excessive heat output.

Spark, Pilot, and Safety Switch Issues

Resolves problems with spark, pilot operation, and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Parts and Warranty Terms

Details how to order replacement parts and the terms of the product's limited warranty.

Sterling QVSD-400 Specifications

General IconGeneral
BrandSterling
ModelQVSD-400
CategoryFurnace
LanguageEnglish

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