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MO144M38
STEYR MOTORS MO144M38 User Manual
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www.steyr-motors.com
STEYR MOTORS
G
m
b
H
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
STEYR MOTORS MARINE ENGINES
OPERA
TION,
MAINTENANCE AND
W
ARRANTY
MANUAL
P/N Z001
140-0
7
th
Edition
November 2018
4 CYLINDERS
+ 6 CYLINDERS
4 CYLINDERS
+ 6 CYLINDERS
2
Table of Contents
Table of Contents
10
General
11
Marine 4 Cyl Engines Overview
12
Marine 6 Cyl Engines Overview
13
Product References, Illustrations and Specifications
15
Insurance
15
Stolen Unit
15
Warranty Registration Approval
15
Dealer Service - Maintenance
16
Illustration Symbols
16
Repair Service
17
Replacement Parts
17
Before Casting off
17
Engine Submersion
18
Bottom Painting
18
Boat Bottom
18
Boating Responsibilities
19
Safety
19
Warning
19
Symbols
20
Table of Contents
22
Before Starting
24
Starting the Engine (Key Switch Version)
25
Stopping the Engine
25
Starting the Engine (Push Button Version)
26
Stopping the Engine (Push Button Version)
26
Definitions
27
Procedure, Work Steps
27
Run in Procedure after Major Overhaul
27
Engine Break-In Procedure
28
Final Ten Hours of Break-In
28
First Ten Hours
28
Operation after Break-In
29
Shifting
30
Remote Control Operating Instructions
31
Fixed Speed Switch
32
Fuel Economy
32
Gear Box - Information
32
How to Shift and Control Speed
32
Instrument Panel (Key Switch Version)
33
Instrument Panel, Standard
33
Instrument Indication During Normal Operation
34
Instrument Panel (Push Button Version)
35
Instrument Indication During Normal Operation (Push Button Version)
36
Emergency Cut off Switch (Lanyard)
37
Warning Lights and Audible Alarm
38
Electronic Engine Control Unit (ECU)
39
Diagnostic System
40
Optional Propellers
41
Propellers
41
Twin Installations
41
High Altitude Operation
42
Operating Procedure for Freezing Temperatures
42
Propeller Care
42
Propeller Torque
42
Salt Water Operation
42
Water Jet
42
Fuel Contamination
43
Fuel Pump
43
Fuel System Checks
43
Cooling System
44
Alternator
46
Battery
46
Electrical Equipment
46
Circuit Breakers & Fuses 4 Cylinder Marine Engine
47
Circuit Breakers & Fuses 6 Cylinder SE Marine Engine
47
Instrument Panel
48
Interrupt Crankshaft Housing Ventilation (Optional)
48
Inversion Switch (Optional)
48
Table of Contents
50
Filter Maintenance & Service
51
Fuel Requirements
51
How to Select Fuel
51
Engine Lubrication
52
Engine Oil
52
Oil Identification Symbol
52
Disposal of Automotive Waste Products
53
Table of Contents
54
Model and Serial Numbers
55
Technical Data and Overview MO84K32, MO94K33, MO114K33
56
Technical Data and Overview MO144M38, MO164M40, MO174V40
58
Technical Data and Overview SE164E40, SE144E38
60
Technical Data and Overview SE-Engines
62
Table of Contents
64
Foreword
66
Important Note
66
MO Service- and Maintenance Schedule
67
SE Service- and Maintenance Schedule
70
SE Service- and Maintenance Schedule
73
Maintenance Log
76
Principle Service Code List "SE" Engines
82
Principle Failure Code List "MO" Engines
86
Trouble Check Chart
88
Wiring Harness 4-Cylinder "MO" Engines
90
Wiring Diagram MO 12 V, 4-Cyl
91
Wiring Diagram MO 24 V, 4-Cyl
92
Wiring Diagram MO 12 V, 2 Pol, 4-Cyl
93
Wiring Diagram MO 24 V, 2 Pol, 4-Cyl
94
Wiring Diagram MO E-Box External, 4-Cyl
95
Wiring Diagram MO E-Box External, 2-Pol, 4-Cyl
96
Wiring Diagram MO 12 V, 6-Cyl
97
Wiring Diagram MO 12 V, 2 Pol, 6-Cyl
98
Wiring Diagram MO 24 V, 2 Pol, 6-Cyl
99
Description - Wiring Harness Instrument Panels 4 Cyl. Marine Engines
100
Wiring Diagram SE E-Box 12V, 6 Cyl
101
Wiring Diagram SE E-Box 24V, 6 Cyl
102
Wiring Diagram External SE E-Box, 6 Cyl
103
Wiring Diagram SE E-Box 12 V, 4 Cyl
104
Wiring Diagram External SE E-Box 12 V, 4 Cyl
105
Wiring Diagram Instument CAN Panel 12/24V
106
Wiring Diagram Instument CAN Panel Solas 12/24V
107
Table of Contents
108
Check Engine Oil Level
109
Oil Level for Power Steering
109
Oil Level for Transmission
109
Refill Engine Oil
109
Check Coolant (Closed Cooling Circuit)
110
Check Raw Water Connection
111
Drain the Raw Water Circuit of the Engine
111
Drain the Cooling Water Circuit of the Engine
112
Cooling System Anodes
113
Anti-Corrosion Anodes
114
Propeller Selection
117
Preparations for Off-Season Storage
118
Start-Up after Storage
118
Limited Engine Warranty/Warranty Registration Approval
122
Limited Engine Warranty
123
Products Warranted
123
What You Must Do to Activate the Warranty
123
Base Engine Warranty
124
Extended Major Components Warranty
126
Summary of Warranty Coverage
127
Additional Coverage for Parts Replaced or Repaired under Warranty
127
Warranty Coverage for Genuine Spare Parts
127
Conditions of Warranty Coverage
127
Limitations and Exclusions
129
Procedure for Making a Warranty Claim
130
Venue and Applicable Law
131
Miscellaneous
131
If You Do Not Receive Satisfactory Warranty Service
131
Warranty Registration Approval
132
4
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STEYR MOTORS MO144M38 Specifications
General
Cylinders
4
Aspiration
Turbocharged
Engine Type
4-stroke diesel engine
Cooling System
Liquid-cooled
Displacement
2.1 liters
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