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STEYR MOTORS MO256H45 User Manual

STEYR MOTORS MO256H45
114 pages
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www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
STEYR MOTORS MARINE ENGINES
OPERATION,
MAINTENANCE AND
WARRANTY MANUAL
P/N Z001022/0 9
th
Edition January 2009
4 CYLINDERS
+ 6 CYLINDERS
4 CYLINDERS
+ 6 CYLINDERS

Table of Contents

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STEYR MOTORS MO256H45 Specifications

General IconGeneral
BrandSTEYR MOTORS
ModelMO256H45
CategoryEngine
LanguageEnglish

Summary

General Part

General

Introduction to the manual's purpose, scope, and CE conformity.

Product References, Illustrations and Specifications

Information on product references, illustrations, and specifications.

Insurance

Advice on obtaining insurance for the STEYR MOTORS Marine Engine and boat.

Stolen Unit

Information regarding model and serial numbers for stolen engines.

Owner Identification Card

Details about the owner identification card for warranty claims.

Installation and Pre-Delivery Inspection Log

Requirements for the installation and pre-delivery inspection log.

Dealer Service - Maintenance

Notes and recommendations for dealer service and maintenance.

Illustration Symbols

Explanation of symbols used in manual illustrations.

Repair Service

Guidelines for obtaining professional repair services for the engine.

Replacement Parts

Recommendation to use genuine STEYR MOTORS original replacement parts.

Before Casting Off

Pre-departure checks for weather, conditions, and safety notifications.

Engine Submersion

Procedures for handling engine submersion and potential damage.

Bottom Painting

Guidance on antifouling paints and their application on boat bottoms.

Boat Bottom

The impact of the boat bottom's condition on performance.

Boating Responsibilities

Owner's responsibilities towards passengers and safe boating practices.

Safety

Important safety information and explanations of safety symbols.

Symbols

Detailed explanation of various warning, instructional, and functional symbols.

Start-up and Functions

Before Starting

Pre-start checks and familiarization with boat handling procedures.

Starting the Engine

Step-by-step procedure for starting the STEYR MOTORS marine engine.

Stopping the Engine

Procedure for safely stopping the engine after operation.

Starting the Engine (for SOLAS only)

Specific starting procedure for SOLAS certified models.

Stopping the Engine (for SOLAS only)

Specific stopping procedure for SOLAS certified models.

Run In Procedure After Major Overhaul

Procedure for running in engines following a major overhaul.

Definitions

Definitions of key terms used in engine operation and procedures.

Procedure, Work steps

Detailed work steps for engine run-in procedures.

Engine Break-In Procedure

Instructions for the first 20 running hours for optimal engine life.

Operation after Break-In

Guidelines for operating the engine after the break-in period.

Shifting

How to operate the gear shift mechanism for forward and reverse.

Remote Control Operating Instructions

Operating instructions for single and dual lever remote controls.

How to Shift and Control Speed

Detailed steps for shifting gears and controlling engine speed.

Fuel Economy

Tips and strategies for achieving better fuel economy.

Gear Box - Information

Reference to marine gearbox manufacturer's specific instructions.

High Altitude Operation

Considerations for engine performance at high altitudes.

Instrument Panel

Overview of the standard instrument panel layout and components.

Instrument Indication During Normal Operation

How instrument indications appear during normal engine operation.

Instrument Panel (for SOLAS only)

Overview of the instrument panel specifically for SOLAS models.

Instrument Indication During Normal Operation (for SOLAS only)

Instrument indications for SOLAS models during normal operation.

Emergency Cut Off Switch (Lanyard)

Proper use and function of the emergency cut-off switch.

Warning Lights and Audible Alarm

Explanation of warning lights and audible alarms for system status.

Electronic Engine Control Unit (ECU)

Functionality and role of the ECU in engine management.

Diagnostic System

How the ECU monitors parameters and performs self-diagnostics.

Twin Installations

Setup for twin installations and counter-rotation of propellers.

Optional Propellers

Availability and benefits of optional propellers for performance.

Propellers

Identification of right-hand and left-hand propellers.

Propeller Torque

Forces created by propeller rotation and their effect on the boat.

Propeller Care

Importance of propeller condition and maintenance for performance.

Water Jet

Information regarding water jet drives and their application.

Operating Procedure for Freezing Temperatures

Precautions for operating and leaving the boat in freezing conditions.

Salt Water Operation

Recommendations for flushing the raw water circuit after salt water use.

Fuel and Lubricants

Fuel Requirements

Specifications for maximum fuel economy and engine performance.

How to Select Fuel

Guidance on selecting quality fuel for satisfactory engine performance.

Fuel Selection Chart

Detailed chart of fuel classification and properties for optimum performance.

Engine Lubrication

Information on lubrication points and recommended lubricants.

Motor Oil

Recommended motor oil types, specifications, and identification symbols.

Oil Identification Symbol

How to identify motor oil specifications via symbols and codes.

Disposal of Automotive Waste Products

Guidelines for proper collection and disposal of automotive waste products.

Technical Data

Model and Serial Numbers

Location and importance of model and serial numbers for warranty and parts.

Technical Data and Overview MO54NA33

Detailed technical specifications for the MO54NA33 engine model.

Technical Data and Overview MO84K32 MO94K33 MO114K33 MO144V38

Technical specifications for multiple 4-cylinder engine models.

Technical Data and Overview MO144M38 MO164M40 MO174V40

Technical specifications for multiple 4-cylinder engine models.

Technical Data and Overview MO126M28 MO166K28 MO196K35 MO236K42

Technical specifications for multiple 6-cylinder engine models.

Technical Data and Overview MO256K43 MO256H45

Technical specifications for multiple 6-cylinder engine models.

Technical data and overview MO286H43

Detailed technical specifications for the MO286H43 engine model.

Technical data and overview MO306H43WJ

Detailed technical specifications for the MO306H43WJ engine model.

Maintenance, Trouble Shooting

Owner Service Log

Log for recording engine service and maintenance history.

Service- and Maintenance Schedule

Schedule for regular engine checks, maintenance, and service intervals.

Maintenance Log

Forms for recording completed maintenance activities and dates.

Table - Error Indication on Instrument Panel

Table detailing error indications on the standard instrument panel.

Table - Error Indication on Instrument Panel (for SOLAS only)

Table detailing error indications for SOLAS model instrument panels.

Reading Error Codes

Procedure for reading and interpreting stored engine error codes.

Indication and Cancellation of Memorised Sensor and Circuit Faults

How to manage and clear memorised sensor and circuit fault indications.

Principle Failure Code List

List of common failure codes and their possible causes.

Trouble Check Chart

Troubleshooting guide for common engine symptoms and solutions.

Wiring Harness

Description of wiring harness components and their principal functions.

Wiring Diagrams

Electrical wiring diagrams for various engine and instrument panel configurations.

Dealer's Responsibilities

Check Motor Oil Level

Procedure for checking the engine oil level correctly.

Refill Motor Oil

Instructions for refilling motor oil with correct specifications.

Oil Level for Power Steering

Procedure for checking and refilling power steering fluid.

Oil Level for Transmission

Procedure for checking and refilling transmission fluid.

Check Coolant (closed cooling circuit)

Procedure for checking coolant level in the closed cooling circuit.

Drain the Raw Water Circuit of the Engine

Steps for draining the engine's raw water system.

Cooling System Anodes

Information on sacrificial zinc anodes in the raw water cooling system.

Anti-Corrosion Anodes

Guidance on installing and maintaining anti-corrosion anodes.

Air Filter

Procedure for checking and replacing the air filter.

Maintainance Poly - V - belt

Checking poly-V-belts for wear and proper tension.

Engine Alignment

Importance and procedure for engine alignment, requiring special tools.

Adjustment of Belts

How to adjust alternator, servo, and raw water pump belts.

Propeller Selection

Guidance on selecting the correct propeller for optimal performance.

STEYR MOTORS - Dealer - Check- List

Checklist for dealers during engine installation and handover.

Installation and Pre-delivery Inspection Log

Form for recording installation and pre-delivery inspection checks.

Preparations for Off-Season Storage

Steps for proper engine storage during the off-season.

Start-up after Storage

Procedure for starting the engine after a period of storage.

Engine Log

Log for recording engine service history and activities.

Warranty, Distributors

Engine Warranty Conditions

Terms and conditions of the STEYR MOTORS base engine warranty.

International Owner Registration

Process for registering the product internationally for warranty.

Pleasure Duty

Power rating definition for pleasure applications.

Commercial Duty

Power rating definition for commercial applications.

Sellers Responsibilities

Obligations of the seller regarding engine and installation.

Owner Responsibilities

Owner's duties for maintenance, operation, and reporting.

Limitations

Exclusions and limitations of the warranty coverage.

Extended Major Components Warranty

Warranty coverage for specific major engine components.

Warranty Coverage

Table detailing repair charges covered by STEYR MOTORS.

Procedure for making a Warranty claim

Steps to follow when making a warranty claim.

Engine, Gearbox, Boat Model and Hull Identification Numbers

Recording of identification numbers for parts ordering and reference.

Replacement Parts

Importance of using genuine STEYR MOTORS marine parts.

STEYR MOTORS WARRANTY REGISTRATION CARD

Forms for warranty registration and dealer records.

Service Network

Contact information for the STEYR MOTORS worldwide service network.

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