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STEYR MOTORS M0236K42 User Manual

STEYR MOTORS M0236K42
329 pages
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www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
4 CYLINDERS
+ 6 CYLINDERS
STEYR MARINE ENGINES
SERVICE MANUAL
P/N Z001019/0 6
th
Edition July 2008
4 CYLINDERS
+ 6 CYLINDERS

Table of Contents

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STEYR MOTORS M0236K42 Specifications

General IconGeneral
BrandSTEYR MOTORS
ModelM0236K42
CategoryEngine
LanguageEnglish

Summary

Preface

Repair and Maintenance Information

Product Specifications and Technical Data

Details on product specifications, illustrations, and technical data for engines.

Warranty Information

Outlines warranty terms, dealer obligations, and registration procedures.

Components Overview

01 Engine Components

Lists major engine components like cylinder block, crankshaft, fuel system, etc.

02 Coupling Components

Details components related to the coupling system.

03 Fuel System Components

Lists components of the fuel system, including pump, filter, and injectors.

04 Exhaust System Components

Covers components of the exhaust system.

05 Cooling System Components

Lists components of the cooling system such as coolers, pumps, and pipes.

06 Electrical System Components

Details electrical system components like alternator, starter, and wiring.

Manual Versions

GENERAL Information

A General Remarks and Technical Data

Covers model summaries, technical specifications, and overviews for engines.

B Specifications

Specifies required fuel quality, cetane number, and other properties.

C Maintenance and Service

Provides a chart for diagnosing and resolving common engine symptoms.

D General Information

Explains the EMS functions and engine power reduction logic.

E Quality Guidelines for Repair

Emphasizes the use of genuine STEYR MARINE spare parts for optimal performance.

F Operating Material and Disposal

Provides a list of operating materials and their order numbers for engine service.

G Notes on Safety

Highlights general safety knowledge and training requirements for personnel.

H Tightening Torques

Provides specific torque values for various engine components and fasteners.

J Wear Limits

Provides adjustment specifications for engine timing, belts, and injectors.

01 ENGINE

01.00 Engine Timing and Mount

Covers procedures for engine timing, locking crankshaft, and replacing mounts.

01.01 Cylinder Block

Details procedures for replacing valves, valve guides, and other cylinder block components.

01.02 Crankshaft, Bearing, Vibration Damper

Outlines procedures for replacing the crankshaft, bearings, and vibration damper.

01.03 Flywheel, Housing

Covers procedures for replacing the flywheel housing and flywheel.

01.04 Piston and Connecting Rod

Details the disassembly of pistons and connecting rods.

01.05 Camshaft, Housing, Valve Gear

Provides steps for removing and replacing the camshaft housing.

01.06 Engine Housing, Oil Pump, Oil Suction Pipe

Details the procedure for replacing the engine housing, including disassembly steps.

01.08 Intercooler

Provides instructions for removing the intercooler and related components.

01.09 Auxiliary Drive, in front (PTO)

Covers the removal and installation of the auxiliary drive (PTO).

01.13 Engine oil cooler

Details the steps for replacing the engine oil cooler.

01.14 Exhaust manifold, seals, heat exchanger

Covers the exhaust manifold, seals, and heat exchanger.

02 COUPLING

02.01 Replace torsion coupling

Provides procedures for removing and replacing the torsion coupling for different engine types.

03 FUEL SYSTEM

03.00 Fuel System / Functional Description

Explains the overall function of the fuel system and its components.

03.02 Fuel Pump, Unit Injector, Lines

Details the disassembly and assembly procedure for the fuel pump.

03.04 Air filter

Outlines the procedure for changing the air filter.

03.05 Turbocharger

Details the steps for removing and replacing the turbocharger.

03.08 Control solenoid

Provides instructions for removing the control solenoid.

03.09 Change fuel filter

Explains how to change the fuel filter, including ventilation steps.

03.11 Replace glow plug

Outlines the procedure for replacing glow plugs.

03.12 Measurement of Compression Pressure

Describes how to measure engine compression pressure using specific tools.

03.14 Fuel system check

Explains the manual method for testing fuel injection.

04 EXHAUST SYSTEM

04.01 Hi-Riser

Provides steps for disassembling and assembling the hi-riser.

05 COOLING SYSTEM

05.00 Functional Description Cooling Circuit

Explains the function and flow of the raw water cooling circuit.

05.00.01 Raw water circuit (external cooling circuit)

Explains the function and flow of the raw water cooling circuit.

05.00.02 Closed coolant from cooling circuit (internal engine cooling circuit)

Describes the circulation of coolant in the engine's primary cooling system.

05.00.03 Error Detection Cooling System

Guides on identifying and diagnosing errors within the cooling system.

05.01 Cooler, heat exchanger, expansion tank

Notes that the coolant tank is integrated and not exchangeable in single parts.

05.03 Pipes, thermostat

Explains how to remove and replace defective coolant pipes and hoses.

05.04 Coolant pump

Details the steps for removing and replacing the coolant pump.

05.06 POLY-V-BELT

Provides instructions for exchanging the Poly-V-belt on 4-cylinder engines.

05.07 V-BELT

Covers the procedure for exchanging V-belts for alternators and pumps.

05.10 RAW WATER PUMP

Details the steps for exchanging the raw water pump.

05.12 CHECKS

Explains how to check the closed cooling system for air and inexplicable coolant loss.

06 ELECTRICAL SYSTEM

06.00 General

Lists cable numbers and their principal functions in the wiring system.

06.01 ALTERNATOR

Explains how to adjust the poly-V-belt tension on 4-cylinder engines.

06.03 REPLACE STARTER MOTOR

Provides a troubleshooting chart for starter motor issues.

06.05 CABLES, WIRING HARNESS - GENERAL

Specifies battery cable lengths and cross-sections for 4 and 6 cylinder engines.

06.06 ELECTRONICS - GENERAL

Explains the EMS functions and engine power reduction conditions.

06. 07. INSTRUMENT PANEL

Identifies the standard instrument panel components and their functions.

06.08.01 Potentiometer Accelerator, B13

Details the removal and checking procedure for the accelerator potentiometer.

06.08.02 Voltage regulator 24V-12V equalizer

Explains the powersupply to the voltage equalizer and battery connection.

06.08.03 DC - DC converter

Shows the circuit diagram for the DC-DC converter.

06.10 SENDER AND SENSOR OVERVIEW

Identifies sensor and sender components on a 4-cylinder engine.

06.12 BATTERY

Explains how to perform an acid test on the battery to check its condition.

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