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Still EXV-SF 16 User Manual

Still EXV-SF 16
192 pages
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Pallet stacker
EXV 14 / 16 / 20
EXV 14i / 16i / 20i
EXV-SF 14 / 16 / 20
EXV-SF 14i / 16i / 20i
EXP 14 / 16 / 20
EXV 14D / 16D / 20D
EXV-SF 14D / 16D / 20D
Original instructions
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45758043484 EN - 11/2021 - 08

Table of Contents

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Still EXV-SF 16 Specifications

General IconGeneral
Drive typeElectric
Load capacity1600 kg
Turning radius1600 mm
Battery voltage48 V
Power SourceElectric
Lifting speed with load0.48 m/s
Lifting Speed (loaded)0.48 m/s

Summary

Introduction

Type of Use

Defines "normal use conditions" and lists examples of incorrect forklift usage.

Working Conditions

Specifies acceptable ambient temperature, altitude, and humidity for truck operation.

Modifications to Forklift

States that modifications are not allowed unless approved by the manufacturer.

Safety

Safety Guidelines

Lists safety regulations and general precautions for operating the forklift.

General Precautions

Provides essential precautions for safe operation, including personnel, maintenance, and environment.

General Safety Rules

Details rules for operators, including load handling, driving, and PPE.

Safety Regulations Relative to Forklift Use

Stresses operator familiarity with controls, reporting defects, and daily inspections.

Safety Guidelines Relating to Operating Materials

Covers safe handling and disposal of operating materials like oils and battery acid.

Residual Risk

Discusses inherent risks that cannot be entirely excluded despite careful use.

Safety Devices

Identifies and describes the location and function of various safety devices on the truck.

Location of Safety Devices

Provides a labeled diagram showing the location of main safety devices on the truck.

Main Safety Devices on the Truck

Lists and describes the function of key safety devices like emergency stop and tiller sensor.

Damage, Defects and Misuse of Safety Devices

Instructs on reporting damage, not removing safety devices, and proper electrical system work.

Overview

Technical Description

Details general characteristics, versions, lift types, driving system, and braking system.

Instruments and Controls

Describes the location and function of various instruments and controls on the truck.

Display

Details the truck's display, including buttons, indicator lights, and status information.

Buttons and Indicator Lights

Explains truck performance selection buttons and various indicator lights for status and warnings.

Error

Explains how the truck displays blocking errors, warnings, and maintenance due notifications.

Capacity Plate

Explains the capacity plate's data (CDG, lift height, permissible loads) and warnings.

Dynamic Load Control (DLC) — Optional

Explains the optional Dynamic Load Control system, its versions, and display warnings.

Use

Authorised and Safe Use

Outlines the intended use of the trucks and essential safety instructions for operation.

Intended Use of the Trucks

Specifies that the machine is for transporting loads packed on pallets or in containers.

Safety Instructions Relating to Use of the Truck

Provides safety rules for driving behavior, including speed, corners, and braking distance.

Behaviour When Driving

Emphasizes obeying traffic rules, appropriate speed, and maintaining safe distances while driving.

People in the Danger Area

Details procedures for managing people in the truck's danger area and warning them of risks.

Checks and Actions Prior to Commissioning

Outlines essential checks and actions to perform before the truck is put into operation.

List of Checks Before Use

Provides a detailed checklist of visual and functional checks to ensure safe operation.

Operator Position

Explains the correct operator positions for versions without a platform, emphasizing safety.

Operator Position for Version with Platform

Details the driving positions (pedestrian and ride-on) for trucks equipped with a platform.

Ride on Mode Driving Position

Describes ride-on mode operation, platform and side protection configurations, and speed limitations.

Using the Truck

Provides instructions on basic truck operation, including stopping, starting, and checks.

Stopping the Truck in Emergencies

Explains how to use the emergency shutdown handle to stop all truck functions.

Starting the Truck

Outlines the steps for starting the truck, including pre-operation checks and ignition.

Truck Travel

Details how to operate the truck in pedestrian and ride-on modes, including tiller and throttle usage.

Truck Brake Systems

Explains the two types of braking available: using travel controls and the tiller.

Parking and Stopping the Truck

Outlines steps for parking and stopping the truck, including engaging the parking brake and switching off.

Moving the Load

Covers essential safety guidelines and procedures for handling and moving loads.

Safety Guidelines for Handling Loads

Emphasizes observing instructions, avoiding moving parts, and keeping clear of forks.

Depositing a Load on the Ground

Details the steps for safely depositing a load on the ground and extracting forks.

Checks to be Carried Out Before Lifting a Load

Lists crucial checks before lifting a load, including capacity limits and load diagram compliance.

Picking Up the Load

Provides instructions for picking up loads from the ground, emphasizing precision and fork insertion.

Load Pick Up from Shelving.

Guides on approaching shelving, stopping, checking space, and inserting forks into a load.

Transporting Loads

Covers general rules for transporting loads, including single vs. multiple loads and packaging requirements.

Driving on Slopes

Provides instructions and warnings for driving the truck on slopes, including speed and load orientation.

Charging the Battery

Details procedures for internal battery accessibility, opening/closing the cover, and safety precautions.

Charging the Lead Battery

Provides instructions for charging lead-acid batteries, including safety precautions and charger selection.

Maintenance

Preliminary Maintenance Operations

Lists crucial steps before performing maintenance, including truck positioning and power disconnection.

Scheduled Maintenance

Provides a summary table of maintenance operations required at specific intervals (e.g., every 1000 hours).

Summary Table of Maintenance Operations

Details servicing tasks for transmission, chassis, steering, brakes, controls, and electrical systems.

Maintenance as Required

Covers cleaning, lubricating, and fuse replacement procedures for the truck.

Battery Replacement with Removal from the Top

Describes the step-by-step process for replacing the truck battery from the top.

Battery Replacement with Side Removal

Details the procedure for replacing the truck battery using a side-removal roller unit.

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